Energy Efficient Policies, Scheduling, and Design for Sustainable Manufacturing Systems

Climate mitigation, more stringent regulations, rising energy costs, and sustainable manufacturing are pushing researchers to focus on energy efficiency, energy flexibility, and implementation of renewable energy sources in manufacturing systems. This thesis aims to analyze the main works proposed regarding these hot topics, and to fill the gaps in the literature. First, a detailed literature review is proposed. Works regarding energy efficiency in different manufacturing levels, in the assembly line, energy saving policies, and the implementation of renewable energy sources are analyzed. Then, trying to fill the gaps in the literature, different topics are analyzed more in depth. In the single machine context, a mathematical model aiming to align the manufacturing power required to a renewable energy supply in order to obtain the maximum profit is developed. The model is applied to a single work center powered by the electric grid and by a photovoltaic system; afterwards, energy storage is also added to the power system. Analyzing the job shop context, switch off policies implementing workload approach and scheduling considering variable speed of the machines and power constraints are proposed. The direct and indirect workloads of the machines are considered to support the switch on/off decisions. A simulation model is developed to test the proposed policies compared to others presented in the literature. Regarding the job shop scheduling, a fixed and variable power constraints are considered, assuming the minimization of the makespan as the objective function. Studying the factory level, a mathematical model to design a flow line considering the possibility of using switch-off policies is developed. The design model for production lines includes a targeted imbalance among the workstations to allow for defined idle time. Finally, the main findings, results, and the future directions and challenges are presented

Mathematical models for planning support

In this paper we describe how computer systems can provide planners with active planning support, when these planners are carrying out their daily planning activities. This means that computer systems actively participate in the planning process by automatically generating plans or partial plans. Active planning support by computer systems requires the application of mathematical models and solution techniques. In this paper we describe the modeling process in general terms, as well as several modeling and solution techniques. We also present some background information on computational complexity theory, since most practical planning problems are hard to solve. We also describe how several objective functions can be handled, since it is rare that solutions can be evaluated by just one single objective. Furthermore, we give an introduction into the use of mathematical modeling systems, which are useful tools in a modeling context, especially during the development phases of a mathematical model. We finish the paper with a real life example related to the planning process of the rolling stock circulation of a railway operator.optimization;mathematical models;modeling process;planning support;Planning

On the Fine-Grained Parameterized Complexity of Partial Scheduling to Minimize the Makespan

We study a natural variant of scheduling that we call partial scheduling: In this variant an instance of a scheduling problem along with an integer k is given and one seeks an optimal schedule where not all, but only k jobs, have to be processed. Specifically, we aim to determine the fine-grained parameterized complexity of partial scheduling problems parameterized by k for all variants of scheduling problems that minimize the makespan and involve unit/arbitrary processing times, identical/unrelated parallel machines, release/due dates, and precedence constraints. That is, we investigate whether algorithms with runtimes of the type f(k)n^?(1) or n^?(f(k)) exist for a function f that is as small as possible. Our contribution is two-fold: First, we categorize each variant to be either in ?, NP-complete and fixed-parameter tractable by k, or ?[1]-hard parameterized by k. Second, for many interesting cases we further investigate the run time on a finer scale and obtain run times that are (almost) optimal assuming the Exponential Time Hypothesis. As one of our main technical contributions, we give an ?(8^k k(|V|+|E|)) time algorithm to solve instances of partial scheduling problems minimizing the makespan with unit length jobs, precedence constraints and release dates, where G = (V,E) is the graph with precedence constraints

A NOTE ON HARDNESS OF MULTIPROCESSOR SCHEDULING WITH SCHEDULING SOLUTION SPACE TREE

We study the computational complexity of the non-preemptive scheduling problem of a listof independent jobs on a set of identical parallel processors with a makespan minimizationobjective. We make a maiden attempt to explore the combinatorial structure showing theexhaustive solution space of the problem by defining the Scheduling Solution Space Tree(SSST) data structure. The properties of the SSST are formally defined and characterizedthrough our analytical results. We develop a unique technique to show the problemNP using the SSST and the Weighted Scheduling Solution Space Tree (WSSST) datastructures. We design the first non-deterministic polynomial-time algorithm named MagicScheduling (MS) for the problem based on the reduction framework. We also define anew variant of multiprocessor scheduling by including the user as an additional inputparameter. We formally establish the complexity class of the variant by the reductionprinciple. Finally, we conclude the article by exploring several interesting open problemsfor future research investigation

Practical solutions for a dock assignment problem with trailer transportation.

We study a distribution warehouse in which trailers need to be assigned to docks for loading or unloading. A parking lot is used as a buffer zone and transportation between the parking lot and the docks is performed by auxiliary resources called terminal tractors. Each incoming trailer has a known arrival time and each outgoing trailer a desired departure time. The primary objective is to produce a docking schedule such that the weighted sum of the number of late outgoing trailers and the tardiness of these trailers is minimized; the secondary objective is to minimize the weighted completion time of all trailers, both incoming and outgoing. The purpose of this paper is to produce high-quality solutions to large instances that are comparable to a real-life case. We implement several heuristic algorithms: truncated branch and bound, beam search and tabu search. Lagrangian relaxation is embedded in the algorithms for constructing an initial solution and for computing lower bounds. The different solution frameworks are compared via extensive computational experiments.Dock assignment; Multicriteria scheduling; Branch and bound; Beam search; Lagrangian relaxation; Tabu search;

Production Scheduling

Generally speaking, scheduling is the procedure of mapping a set of tasks or jobs (studied objects) to a set of target resources efficiently. More specifically, as a part of a larger planning and scheduling process, production scheduling is essential for the proper functioning of a manufacturing enterprise. This book presents ten chapters divided into five sections. Section 1 discusses rescheduling strategies, policies, and methods for production scheduling. Section 2 presents two chapters about flow shop scheduling. Section 3 describes heuristic and metaheuristic methods for treating the scheduling problem in an efficient manner. In addition, two test cases are presented in Section 4. The first uses simulation, while the second shows a real implementation of a production scheduling system. Finally, Section 5 presents some modeling strategies for building production scheduling systems. This book will be of interest to those working in the decision-making branches of production, in various operational research areas, as well as computational methods design. People from a diverse background ranging from academia and research to those working in industry, can take advantage of this volume

Highly scalable algorithms for scheduling tasks and provisioning machines on heterogeneous computing systems

Includes bibliographical references.2015 Summer.As high performance computing systems increase in size, new and more efficient algorithms are needed to schedule work on the machines, understand the performance trade-offs inherent in the system, and determine which machines to provision. The extreme scale of these newer systems requires unique task scheduling algorithms that are capable of handling millions of tasks and thousands of machines. A highly scalable scheduling algorithm is developed that computes high quality schedules, especially for large problem sizes. Large-scale computing systems also consume vast amounts of electricity, leading to high operating costs. Through the use of novel resource allocation techniques, system administrators can examine this trade-off space to quantify how much a given performance level will cost in electricity, or see what kind of performance can be expected when given an energy budget. Trading-off energy and makespan is often difficult for companies because it is unclear how each affects the profit. A monetary-based model of high performance computing is presented and a highly scalable algorithm is developed to quickly find the schedule that maximizes the profit per unit time. As more high performance computing needs are being met with cloud computing, algorithms are needed to determine the types of machines that are best suited to a particular workload. An algorithm is designed to find the best set of computing resources to allocate to the workload that takes into account the uncertainty in the task arrival rates, task execution times, and power consumption. Reward rate, cost, failure rate, and power consumption can be optimized, as desired, to optimally trade-off these conflicting objectives