In-depth description of Electrohydrodynamic conduction pumping of dielectric liquids: physical model and regime analysis

In this work, we discuss the fundamental aspects of Electrohydrodynamic (EHD) conduction pumping of dielectric liquids. We build a mathematical model of conduction pumping that can be applied to all sizes, down to microsized pumps. In order to do this, we discuss the relevance of the Electrical Double Layer (EDL) that appears naturally on nonmetallic substrates. In the process, we identify a new dimensionless parameter related to the value of the zeta potential of the substrate-liquid pair, which quantifies the influence of these EDLs on the performance of the pump. This parameter also describes the transition from EHD conduction pumping to electro-osmosis. We also discuss in detail the two limiting working regimes in EHD conduction pumping: ohmic and saturation. We introduce a new dimensionless parameter, accounting for the electric field enhanced dissociation that, along with the conduction number, allows us to identify in which regime the pump operates.Ministerio de Ciencia, Innovación y Universidades PGC2018-099217-B-I0

Ion drag EHD micropump with single walled carbon nanotube (SWCNT) electrodes

This paper was presented at the 4th Micro and Nano Flows Conference (MNF2014), which was held at University College, London, UK. The conference was organised by Brunel University and supported by the Italian Union of Thermofluiddynamics, IPEM, the Process Intensification Network, the Institution of Mechanical Engineers, the Heat Transfer Society, HEXAG - the Heat Exchange Action Group, and the Energy Institute, ASME Press, LCN London Centre for Nanotechnology, UCL University College London, UCL Engineering, the International NanoScience Community, www.nanopaprika.eu.Ion drag electrohydrodynamic (EHD) micropumps are promising in a number of micro-scale applications due to its small form factor, low power consumption, ability to work with dielectric heat transfer fluids, good controllability and absence of any moving parts. Ion drag EHD micro-pumps have been studied widely and the pressure head has been reported to depend on electrode material (i.e., work function), geometric configuration, electrode surface topology and applied electric field. One drawback of such pumps is the relatively low pressure head generation and high threshold voltage required for the onset of charge injection for practical applications. The presence of micro/nano features with sharp asperities on the emitter electrodes is likely to enhance the local electric field and charge injection significantly and thus, the pressure generation. The objective of this work is to investigate the effect of surface topology on the charge injection and pressure generation in HFE 7100. Experiments were performed using micropumps with smooth and single wall carbon nanotube (SWCNT) deposited on smooth gold electrodes. A lower threshold voltage, higher charge injection and pressure head was found for the micropump with SWCNT deposited on smooth electrodes compared to the no deposition case

Self-consistent modeling of laminar electrohydrodynamic plumes from ultrasharp needles in cyclohexane

This paper presents a self-consistent model of electrohydrodynamic (EHD) laminar plumes produced by electron injection from ultra-sharp needle tips in cyclohexane. Since the density of electrons injected into the liquid is well described by the Fowler-Nordheim field emission theory, the injection law is not assumed. Furthermore, the generation of electrons in cyclohexane and their conversion into negative ions is included in the analysis. Detailed steady-state characteristics of EHD plumes under weak injection and space-charge limited injection are studied. It is found that the plume characteristics far from both electrodes and under weak injection can be accurately described with an asymptotic simplified solution proposed by Vazquez et al. Physics of Fluids 12, 2809 (2000) when the correct longitudinal electric field distribution and liquid velocity radial profile are used as input. However, this asymptotic solution deviates from the self-consistently calculated plume parameters under space-charge limited injection since it neglects the radial variations of the electric field produced by a highdensity charged core. In addition, no significant differences in the model estimates of the plume are found when the simulations are obtained either with the Finite Element Method or with a diffusion-free particle method. It is shown that the model also enables the calculation of the current-voltage (IV) characteristic of EHD laminar plumes produced by electron field emission, with good agreement with measured values reported in the literature.Ministerio de Economía y Competitividad FIS2014-54539-P

Development of EHD Ion-Drag Micropump for Microscale Electronics Cooling Systems

In this investigation, the numerical simulation of electrohydrodynamic (EHD) ion-drag micropumps with micropillar electrode geometries have been performed. The effect of micropillar height and electrode spacing on the performance of the micropumps was investigated. The performance of the EHD micropump improved with increased applied voltage and decreased electrode spacing. The optimum micropillar height for the micropump with electrode spacing of 40$\mu$m and channel height of 100$\mu$m at 200V was 40$\mu$m, where a maximum mass flow rate of 0.18g/min was predicted. Compared to that of planar electrodes, the 3D micropillar electrode geometry enhanced the overall performance of the EHD micropumps.Comment: Submitted on behalf of TIMA Editions (http://irevues.inist.fr/tima-editions

Electrohydrodynamic Enhancement of Heat Transfer and Mass Transport in Gaseous Media, Bulk Dielectric Liquids and Dielectric Thin Liquid Films

Controlling transport phenomena in liquid and gaseous media through electrostatic forces has brought new important scientific and industrial applications. Although numerous EHD applications have been explored and extensively studied so far, the fast-growing technologies, mainly in the semiconductor industry, introduce new challenges and demands. These challenges require enhancement of heat transfer and mass transport in small scales (sometimes in molecular scales) to remove highly concentrated heat fluxes from reduced size devices. Electric field induced flows, or electrohydrodynamics (EHD), have shown promise in both macro and micro-scale devices. Several existing problems in EHD heat transfer enhancements were investigated in this thesis. Enhancement of natural convection heat transfer through corona discharge from an isothermal horizontal cylindrical tube at low Rayleigh numbers was studied experimentally and numerically. Due to the lack of knowledge about local heat transfer enhancements, Mach-Zehnder Interferometer (MZI) was used for thermal boundary layer visualization. For the first time, local Nusselt numbers were extracted from the interferograms at different applied voltages by mapping the hydrodynamic and thermal field results from numerical analysis into the thermal boundary layer visualizations and local heat transfer results. A novel EHD conduction micropump with electrode separations less than 300 µm was fabricated and investigated experimentally. By scaling down the pump, the operating voltage was reduced one order of magnitude with respect to macro-scale pumps. The pumping mechanism in small-scales was explored through a numerical analysis. The measured static pressure generations at different applied voltages were predicted numerically. A new electrostatically-assisted technique for spreading of a dielectric liquid film over a metallic substrate was proposed. The mechanism of the spreading was explained through several systematic experiments and a simplified theoretical model. The theoretical model was based on an analogy between the Stefan’s problem and current problem. The spreading law was predicted by the theoretical approach and compared with the experimental results. Since the charge transport mechanism across the film depends on the thickness of the film, by continuing the corona discharge exposure, the liquid film becomes thinner and thinner and both hydrodynamic and charge transport mechanisms show a cross-over and causes different regimes of spreading. Four different regimes of spreading were identified. For the first time, an electrostatically accelerated molecular film (precursor film) was reported. The concept of spreading and interfacial pressure produced by a corona discharge was applied to control an impacting dielectric droplet on non-wetting substrate. For the first time, the retraction phase of the impact process was actively suppressed at moderate corona discharge voltages. At higher corona discharge strengths, not only was the retraction inhibited but also the spreading phase continued as if the surface was a wetting surface

Control of natural circulation loops by electrohydrodynamic pumping

The paper analyses the effect of electrohydrodynamic (EHD) pumping on the control of natural circulation loops (NCLs). The two major objectives of the investigation are: finding the optimal configuration of an EHD pump and demonstrating that the NCL flow direction can be inverted by exploiting the EHD phenomena. In the initial experimental set-up, we measured the static pressure rise given by an EHD pump made of three consecutive modules of point-ring electrodes for different dielectric fluids and electrode materials. When reversing the polarity of the applied DC voltage, we observed opposite pumping directions, suggesting the presence of two distinct EHD phenomena, inducing motion on opposite directions: ion-drag pumping and conduction pumping. The former was identified as a more efficient process compared to the latter. Based on these preliminary experiments, we built a NCL, operating with the fluid HFE-7100. Two oppositely mounted optimised pumping sections could be alternately activated, to promote clockwise or anticlockwise motion. In the first series of tests, alternately, the pumping sections were triggered prior to the heat input. In any case, the circulation followed the EHD pumping direction. In other tests, the electric field was applied when natural circulation was already present and the flow was reversed by means of opposite EHD pumping, at both polarities. Simply inverting the polarity of the applied voltage, we could alternate ion-drag and conduction pumping; in this way, we easily controlled the direction of motion by means of a single EHD pumping device

Experimental Study of Flexible Electrohydrodynamic Conduction Pumping

This paper presents the design and performance characteristics of a flexible EHD conduction pumping technology. The flow generated by flexible EHD conduction pumps is measured on a flat-plane and in various configurations. The results show that the flexible EHD conduction pumps are capable of generating significant flow rates in macro and meso-scales by inserting them into the desired setups. Unlike mechanical pumps, flexible EHD conduction pumps are lightweight and can flex into complex geometries. Additionally, EHD conduction pumps can be scaled to the micro-scale unlike mechanical pumps. This technology shows potential for use in a wide range of applications, including thermal control of flexible electronics, cooling of high power electrical systems, and actuators for soft robotics

Terrestrial and Micro-Gravity Studies in Electrohydrodynamic Conduction-Driven Heat Transport Systems

Electrohydrodynamic (EHD) phenomena involve the interaction between electrical and flow fields in a dielectric fluid medium. In EHD conduction, the electric field causes an imbalance in the dissociation-recombination reaction of neutral electrolytic species, generating free space charges which are redistributed to the vicinity of the electrodes. Proper asymmetric design of the electrodes generates net axial flow motion, pumping the fluid. EHD conduction pumps can be used as the sole driving mechanism for small-scale heat transport systems because they have a simple electrode design, which allows them to be fabricated in exceedingly compact form (down to micro-scale). EHD conduction is also an effective technique to pump a thin liquid film. However, before specific applications in terrestrial and micro-gravity thermal management can be developed, a better understanding of the interaction between electrical and flow fields with and without phase-change and in the presence and absence of gravity is needed. With the above motivation in mind, detailed experimental work in EHD conduction-driven single- and two-phase flow is carried out. Two major experiments are conducted both terrestrially and on board a variable gravity parabolic flight. Fundamental behavior and performance evaluation of these electrically driven heat transport systems in the respective environments are studied. The first major experiment involves a meso-scale, single-phase liquid EHD conduction pump which is used to drive a heat transport system in the presence and absence of gravity. The terrestrial results include fundamental observations of the interaction between two-phase flow pressure drop and EHD pump net pressure generation in meso-scale and short-term/long-term, single- and two-phase flow performance evaluation. The parabolic flight results show operation of a meso-scale EHD conduction-driven heat transport system for the first time in microgravity. The second major experiment involves liquid film flow boiling driven by EHD conduction in the presence and absence of gravity. The terrestrial experiments investigate electro-wetting of the boiling surface by EHD conduction pumping of liquid film, resulting in enhanced heat transfer. Further research to analyze the effects on the entire liquid film flow boiling regime is conducted through experiments involving nanofiber-enhanced heater surfaces and dielectrophoretic force. In the absence of gravity, the EHD-driven liquid film flow boiling process is studied for the first time and valuable new insights are gained. It is shown that the process can be sustained in micro-gravity by EHD conduction and this lays the foundation for future experimental research in electrically driven liquid film flow boiling. The understanding gained from these experiments also provides the framework for unique and novel heat transport systems for a wide range of applications in different scales in terrestrial and microgravity conditions

Numerical analysis of electro-convection in dielectric liquids with residual conductivity

Injection-induced electro-convection (EC) of dielectric liquids is a fundamental problem in electrohydrodynamics. However, most previous studies with this type of EC assume that the liquid is perfectly insulating. By perfectly insulating, we mean an ideal liquid with zero conductivity, and in this situation, the free charges in the bulk liquid originate entirely from the injection of ions. In this study, we perform a numerical analysis with the EC of dielectric liquids with a certain residual conductivity based on a dissociation–injection model. The spatiotemporal distributions of the flow field, electric field, and positive/negative charge density in the parallel plate configuration are solved utilizing the finite volume method. It is found that the residual conductivity inhibits the onset of EC flow, as well as the strength of the flow field. The flow features and bifurcations are studied in various scenarios with three different injection strengths in the strong, medium, and weak regimes. Three distinct bifurcation sequences with abundant features are observed by continually increasing or decreasing the electric Reynolds number. The present study shows that the residual conductivity significantly affects the bifurcation process and the corresponding critical point of EC flows.Ministerio de Ciencia, Innovación y Universidades PGC2018-099217-B-I0

ELECTROHYDRODYNAMIC PUMPING PRESSURE GENERATION

Electrohydrodynamic (EHD) conduction pumping relies on the interaction between electric fields and dissociated charges in dielectric fluids. EHD pumps are small, have no moving parts and offer superior performance for heat transport. These pumps are therefore able to generate high mass flow rates but high pressure generation is difficult to achieve from these devices. In this Major Qualifying Project, a macro-scale, EHD conduction pump capable of generating up to 400 Pa per section was designed, built and tested. The pump is comprised of pairs of porous, 1.6mm wide high-voltage electrodes with a pore size of 10µm and 3.7mm long flush, ring ground electrodes, spaced 1.6mm apart. The space between pairs is 8mm, with 8 pairs per section. The working fluid is the Novec 7600 engineering fluid