Development of Multi-Robotic Arm System for Sorting System Using Computer Vision

This paper develops a multi-robotic arm system and a stereo vision system to sort objects in the right position according to size and shape attributes. The robotic arm system consists of one master and three slave robots associated with three conveyor belts. Each robotic arm is controlled by a robot controller based on a microcontroller. A master controller is used for the vision system and communicating with slave robotic arms using the Modbus RTU protocol through an RS485 serial interface. The stereo vision system is built to determine the 3D coordinates of the object. Instead of rebuilding the entire disparity map, which is computationally expensive, the centroids of the objects in the two images are calculated to determine the depth value. After that, we can calculate the 3D coordinates of the object by using the formula of the pinhole camera model. Objects are picked up and placed on a conveyor branch according to their shape. The conveyor transports the object to the location of the slave robot. Based on the size attribute that the slave robot receives from the master, the object is picked and placed in the right position. Experiment results reveal the effectiveness of the system. The system can be used in industrial processes to reduce the required time and improve the performance of the production line

Utilizing Reinforcement Learning and Computer Vision in a Pick-And-Place Operation for Sorting Objects in Motion

This master's thesis studies the implementation of advanced machine learning (ML) techniques in industrial automation systems, focusing on applying machine learning to enable and evolve autonomous sorting capabilities in robotic manipulators. In particular, Inverse Kinematics (IK) and Reinforcement Learning (RL) are investigated as methods for controlling a UR10e robotic arm for pick-and-place of moving objects on a conveyor belt within a small-scale sorting facility. A camera-based computer vision system applying YOLOv8 is used for real-time object detection and instance segmentation. Perception data is utilized to ascertain optimal grip points, specifically through an implemented algorithm that outputs optimal grip position, angle, and width. As the implemented system includes testing and evaluation on a physical system, the intricacies of hardware control, specifically the reverse engineering of an OnRobot RG6 gripper is elaborated as part of this study. The system is implemented on the Robotic Operating System (ROS), and its design is in particular driven by high modularity and scalability in mind. The camera-based vision system serves as the primary input, while the robot control is the output. The implemented system design allows for the evaluation of motion control employing both IK and RL. Computation of IK is conducted via MoveIt2, while the RL model is trained and computed in NVIDIA Isaac Sim. The high-level control of the robotic manipulator was accomplished with use of Proximal Policy Optimization (PPO). The main result of the research is a novel reward function for the pick-and-place operation that takes into account distance and orientation from the target object. In addition, the provided system administers task control by independently initializing pick-and-place operation phases for each environment. The findings demonstrate that PPO was able to significantly enhance the velocity, accuracy, and adaptability of industrial automation. Our research shows that accurate control of the robot arm can be reached by training the PPO Model purely by applying a digital twin simulation

WEEE Recycling and Circular Economy Assisted by Collaborative Robots

Considering the amount of waste of electrical and electronic equipment (WEEE) generated each year at an increasing rate, it is of crucial importance to develop circular economy solutions that prioritize reuse and recycling, as well as reducing the amount of waste that is disposed of at landfills. This paper analyses the evolution of the amount of WEEE collection and its recycling rate at the national and European levels. It also describes the regulatory framework and possible future government policy measures to foster a circular economy. Furthermore, it identifies the different parts and materials that can be recovered from the recycling process with a special emphasis on plastics. Finally, it describes a recycling line that has been designed for the dismantling of computer cathodic ray tubes (CRT)s that combines an innovative participation of people and collaborative robots which has led to an effective and efficient material recovery solution. The key issue of this human–robot collaboration relies on only assigning tasks that require human skills to operators and sending all other tasks to robots. The first results from the model show a better economic performance than current manual processes, mainly regarding the higher degree of separation of recovered materials and plastic in particular, thus reaching higher revenues. This collaboration also brings considerable additional benefits for the environment, through a higher recovery rate in weight and for workers, who can make intelligent decisions in the factory and enjoy a safer working environment by avoiding the most dangerous tasks

REVIEW OF ROBOTIC TECHNOLOGY FOR STRAWBERRY PRODUCTION

With an increasing world population in need of food and a limited amount of land for cultivation, higher efficiency in agricultural production, especially fruits and vegetables, is increasingly required. The success of agricultural production in the marketplace depends on its quality and cost. The cost of labor for crop production, harvesting, and post-harvesting operations is a major portion of the overall production cost, especially for specialty crops such as strawberry. As a result, a multitude of automation technologies involving semi-autonomous and autonomous robots have been utilized, with an aim of minimizing labor costs and operation time to achieve a considerable improvement in farming efficiency and economic performance. Research and technologies for weed control, harvesting, hauling, sorting, grading, and/or packing have been generally reviewed for fruits and vegetables, yet no review has been conducted thus far specifically for robotic technology being used in strawberry production. In this article, studies on strawberry robotics and their associated automation technologies are reviewed in terms of mechanical subsystems (e.g., traveling unit, handling unit, storage unit) and electronic subsystems (e.g., sensors, computer, communication, and control). Additionally, robotic technologies being used in different stages in strawberry production operations are reviewed. The robot designs for strawberry management are also categorized in terms of purpose and environment

Learning-based robotic manipulation for dynamic object handling : a thesis presented in partial fulfilment of the requirements for the degree of Doctor of Philosophy in Mechatronic Engineering at the School of Food and Advanced Technology, Massey University, Turitea Campus, Palmerston North, New Zealand

Figures are re-used in this thesis with permission of their respective publishers or under a Creative Commons licence.Recent trends have shown that the lifecycles and production volumes of modern products are shortening. Consequently, many manufacturers subject to frequent change prefer flexible and reconfigurable production systems. Such schemes are often achieved by means of manual assembly, as conventional automated systems are perceived as lacking flexibility. Production lines that incorporate human workers are particularly common within consumer electronics and small appliances. Artificial intelligence (AI) is a possible avenue to achieve smart robotic automation in this context. In this research it is argued that a robust, autonomous object handling process plays a crucial role in future manufacturing systems that incorporate robotics—key to further closing the gap between manual and fully automated production. Novel object grasping is a difficult task, confounded by many factors including object geometry, weight distribution, friction coefficients and deformation characteristics. Sensing and actuation accuracy can also significantly impact manipulation quality. Another challenge is understanding the relationship between these factors, a specific grasping strategy, the robotic arm and the employed end-effector. Manipulation has been a central research topic within robotics for many years. Some works focus on design, i.e. specifying a gripper-object interface such that the effects of imprecise gripper placement and other confounding control-related factors are mitigated. Many universal robotic gripper designs have been considered, including 3-fingered gripper designs, anthropomorphic grippers, granular jamming end-effectors and underactuated mechanisms. While such approaches have maintained some interest, contemporary works predominantly utilise machine learning in conjunction with imaging technologies and generic force-closure end-effectors. Neural networks that utilise supervised and unsupervised learning schemes with an RGB or RGB-D input make up the bulk of publications within this field. Though many solutions have been studied, automatically generating a robust grasp configuration for objects not known a priori, remains an open-ended problem. An element of this issue relates to a lack of objective performance metrics to quantify the effectiveness of a solution—which has traditionally driven the direction of community focus by highlighting gaps in the state-of-the-art. This research employs monocular vision and deep learning to generate—and select from—a set of hypothesis grasps. A significant portion of this research relates to the process by which a final grasp is selected. Grasp synthesis is achieved by sampling the workspace using convolutional neural networks trained to recognise prospective grasp areas. Each potential pose is evaluated by the proposed method in conjunction with other input modalities—such as load-cells and an alternate perspective. To overcome human bias and build upon traditional metrics, scores are established to objectively quantify the quality of an executed grasp trial. Learning frameworks that aim to maximise for these scores are employed in the selection process to improve performance. The proposed methodology and associated metrics are empirically evaluated. A physical prototype system was constructed, employing a Dobot Magician robotic manipulator, vision enclosure, imaging system, conveyor, sensing unit and control system. Over 4,000 trials were conducted utilising 100 objects. Experimentation showed that robotic manipulation quality could be improved by 10.3% when selecting to optimise for the proposed metrics—quantified by a metric related to translational error. Trials further demonstrated a grasp success rate of 99.3% for known objects and 98.9% for objects for which a priori information is unavailable. For unknown objects, this equated to an improvement of approximately 10% relative to other similar methodologies in literature. A 5.3% reduction in grasp rate was observed when removing the metrics as selection criteria for the prototype system. The system operated at approximately 1 Hz when contemporary hardware was employed. Experimentation demonstrated that selecting a grasp pose based on the proposed metrics improved grasp rates by up to 4.6% for known objects and 2.5% for unknown objects—compared to selecting for grasp rate alone. This project was sponsored by the Richard and Mary Earle Technology Trust, the Ken and Elizabeth Powell Bursary and the Massey University Foundation. Without the financial support provided by these entities, it would not have been possible to construct the physical robotic system used for testing and experimentation. This research adds to the field of robotic manipulation, contributing to topics on grasp-induced error analysis, post-grasp error minimisation, grasp synthesis framework design and general grasp synthesis. Three journal publications and one IEEE Xplore paper have been published as a result of this research