PENGARUH PROSES PEMBUATAN INTI LILITAN TERHADAP EFISIENSI MOTOR LISTRIK DENGAN MENGGUNAKAN PEMODELAN PERANGKAT LUNAK ANSYS MAXWELL

The research was conducted to determine the efficiency of electric motors with soft magnetic composite core and laminate core by used software Ansys Maxwell. Soft magnetic material which was pressed with compaction pressure of 4, 5 and 6 tons used as an input data on simulation efficiency of electric motor. The used datas were hysterisis curve which is the result of VSM (Vibrating Sample Magnetometer) testing. Ansys Maxwell Rmxprt was used to simulate efficiency of electric motor. Output of Ansys Maxwell Rmxprt simulation was a relation curve between the efficiency and the rotation of the electric motor. The efficiency of electric motor using soft magnetic composite core furthermore were compared to the efficiency value of electric motor using laminate core. The results showed that the efficiency value of electric motor using soft magnetic composite core with compacting pressure of 4, 5 and 6 tons was 84,05 %; 84,07 % and 84,71 %, respectively. Efficiency value of electric motor with core laminate material was 85,19 %. The simulation showed that the value of a compaction pressure given to soft magnetic composite material affects on the efficiency of electrical motor. As a conclusion of this research the efficiency value of electric motor trend increase with increasing the value of compacting pressure on the material

Comparative study of 3D flux electrical machines with soft magnetic composite cores

This paper compares two types of three-dimensional (3D) flux electrical machines with soft magnetic composite (SMC) cores, namely claw pole and transverse flux machines. 3D electromagnetic field analysis is conducted for the computation of some important parameters and optimization of the machine structures. An Equivalent electric circuit is derived to calculate the machine performances. The analysis methods are validated by experimental results of a single phase claw pole permanent magnet machine with a SMC core. Useful conclusions are drawn from the evaluation and comparison of two machines with soft magnetic composite cores

Dynamic permeability in soft magnetic composite materials

International audienceThis article reports on an isotropic model of the magnetic susceptibility based on an average field theory and proposes to predict the dynamic behaviors of powder magnetic materials. It was essentially built around a so-called effective demagnetizing factor capable of taking the particle shapes into account. So, for a population of randomly distributed particles of anisotropic shapes like, for instance, needles or flakes, we show that the effective demagnetizing factor of this population of particles can be significantly lowered with regard to the well known value of 1/3 classically used to represent the isotropy state. This phenomenon is interpreted as the natural tendency of particles to form clusters to which a moving demagnetizing factor must be assigned. Taking then the aggregation process of particles into account, the ability of the model to predict the dynamic properties of many composite magnetic materials is successfully demonstrated. Our development is illustrated by experimental results concerning a nickel-zinc ferrimagnetic (Ni0.7Zn0.3Fe2O4) powder

Drops deformation and magnetic permeability of a ferrofluid emulsion

In the paper the novel soft magnetic composite system is investigated. A ferrofluid emulsion studied demonstrates the strong magnetic properties which are atypical for commonly known emulsions. Interaction of ferrofluid emulsions with a magnetic field is considered. Structural transformations in these media, such as deformation of emulsion microdroplets and emulsion inversion, are studied. The changes in the relative permeability of emulsion associated with structural transformations are investigated. The theory of the observed phenomena is developed, and the feasibility of effectively controlling the magnetic properties of ferrofluid emulsions by applying a magnetic field is demonstrated.Comment: 10 pages, 7 figure

Observation of Magnetization Processes in Soft Magnetic Composite

A magneto-optical imaging technique has been employed to visualize magnetization processes of soft magnetic composite material. The profiles of reflected light intensity of magneto-optical images at the sample surface were plotted. The results demonstrate that magnetooptical imaging is a sensitive tool to visualize magnetization process. The flux profiles obtained under conditions of perpendicular and tangential magnetizations indicate that the sample behaves as a collection of individual magnetized particles rather than as a uniform and continuous magnetic substance

Development and Implementation of a Mouldable Soft Magnetic Composite

Electrical machines, chokes and induction heaters are found in most homes,offices and factories all over the world. They are used to create movement, filtrate the power or to generate heat. A typical unit consist of a coil and a flux conductor material. Some of the materials have been established for over 100 years, while others are only a couple of decades old.A new flux conductor material has been developed at the Division of Production and Materials Engineering at Lund University. The material is called soft magnetic mouldable composite (SM2C). This thesis is focused on investigating the potential of this material and lay a knowledge foundation, wherein the material properties and manufacturing process of the material is tested and further developed, as well as the material composition. In order to use the full potential of the material a holistic view of all the materials involved is necessary. Both coil and insulation suitable for the mouldable soft magnetic composite are therefore studied. Tests are performed both on the separate materials, but also together in applications. Several motors and induction heaters were built and tested in different projects.Results from the work show that by changing from solid copper tubes to litz wire and by using a flux conductor an increase of efficiency from 50-80 % to 98 % is possible. This is due to lower losses in the current conductor and higher flux linkage.The possibility to mould the soft magnetic composite has interesting potential. It is shown that sensors, current conductors and other soft magnetic materials can be integrated directly into the composite. Also, the technology will provide a good thermal contact between the materials. This is especially important for the current conductor, which is usually the main heat source. A good contact will help conduct away the heat if the device is designed properly.Other opportunities are opened with the new technology as well. The size of a moulded part has no limit, unlike for other soft magnetic composites that are usually pressed. It is possible to mould parts into almost any geometry, but it is also easy to machine the material if wanted

Modeling of Vector Magnetic Hysteresis of Soft Magnetic Composite Material

Thanks to the unique magnetic properties, soft magnetic composite (SMC) materials and their application in electromagnetic devices have achieved significant development. The typical application example of SMC is the electrical machine with complex structure, such as claw pole and transverse flux machines, in which the magnetic field is basically rotary. To design and analyze such a device, vector magnetic properties of the core material should be properly determined, modeled and applied. This paper presents the modeling of vector magnetic hysteresis of SMC based on a Stoner-Wohlfarh (S-W) elemental operator. A phenomenological mean-field approximation is used to consider the interaction between particles. With the presented model, the magnetization processes of SMC under both alternating and rotating fluxes are numerically simulated. The simulations have been verified by experimental measurements

APPLICATIONS OF UV-LIGA AND GRAYSCALE LITHOGRAPHY FOR DISPLAY TECHNOLOGIES

In the article MEMS technologies for display production and application presented. UV-LIGA and greyscale lithography based on SU-8 resist approaches were shown. Methods, technologies and structures of heterogeneous materials with soft magnetic properties, pros and cons are discussed. Unique specific parameters of soft magnetic composite material were achieved: magnetic induction of saturation – 2,1 Т, working frequency range – up to 1 MHz, permeability – up to 3000, total loss – 8 W/kg, Curie temperature – above 800 ºС. Electroplating allows deposition of soft magnetic alloys on the conductive substrate. Metals like Fe, Ni, Co with additives like B, P were used to get the best soft magnetic properties. Special codeposition process was developed to allow insertion of soft magnetic composite powder filaments into soft magnetic matrix formed during. It allows developing magnetic micromotors for display production. Simulation of the hybrid step micromotors was carried out in Ansys Maxwell 19. It was demonstrated that it is possible to get 10 mN m tourqe under 25 μm rotor-stator air gap. Only presented microtechnologies can provide such accuracy of the mciromotors elements. As for greyscale photolithography, special grey mask were developed and it was demonstrated the possibility to produce controllable real 3D relief on the SU-8 photoresist. Thus, microtechnologies should be integrated into display technology to provide cost effective production and advanced properties of final products.In the article MEMS technologies for display production and application presented. UV-LIGA and greyscale lithography based on SU-8 resist approaches were shown. Methods, technologies and structures of heterogeneous materials with soft magnetic properties, pros and cons are discussed. Unique specific parameters of soft magnetic composite material were achieved: magnetic induction of saturation – 2,1 Т, working frequency range – up to 1 MHz, permeability – up to 3000, total loss – 8 W/kg, Curie temperature – above 800 ºС. Electroplating allows deposition of soft magnetic alloys on the conductive substrate. Metals like Fe, Ni, Co with additives like B, P were used to get the best soft magnetic properties. Special codeposition process was developed to allow insertion of soft magnetic composite powder filaments into soft magnetic matrix formed during. It allows developing magnetic micromotors for display production. Simulation of the hybrid step micromotors was carried out in Ansys Maxwell 19. It was demonstrated that it is possible to get 10 mN m tourqe under 25 μm rotor-stator air gap. Only presented microtechnologies can provide such accuracy of the mciromotors elements. As for greyscale photolithography, special grey mask were developed and it was demonstrated the possibility to produce controllable real 3D relief on the SU-8 photoresist. Thus, microtechnologies should be integrated into display technology to provide cost effective production and advanced properties of final products