Hardware prototyping and validation of a W-ΔDOR digital signal processor

Microwave tracking, usually performed by on ground processing of the signals coming from a spacecraft, represents a crucial aspect in every deep-space mission. Various noise sources, including receiver noise, affect these signals, limiting the accuracy of the radiometric measurements obtained from the radio link. There are several methods used for spacecraft tracking, including the Delta-Differential One-Way Ranging (ΔDOR) technique. In the past years, European Space Agency (ESA) missions relied on a narrowband ΔDOR system for navigation in the cruise phase. To limit the adverse effect of nonlinearities in the receiving chain, an innovative wideband approach to ΔDOR measurements has recently been proposed. This work presents the hardware implementation of a new version of the ESA X/Ka Deep Space Transponder based on the new tracking technique named Wideband ΔDOR (W-ΔDOR). The architecture of the new transponder guarantees backward compatibility with narrowband ΔDOR

Dislocation subgrain structures and modeling the plastic hardening of metallic single crystals

A single crystal plasticity theory for insertion into finite element simulation is formulated using sequential laminates to model subgrain dislocation structures. It is known that local models do not adequately account for latent hardening, as latent hardening is not only a material property, but a nonlocal property (e.g. grain size and shape). The addition of the nonlocal energy from the formation of subgrain structure dislocation walls and the boundary layer misfits provide both latent and self-hardening of a crystal slip. Latent hardening occurs as the formation of new dislocation walls limits motion of new mobile dislocations, thus hardening future slip systems. Self-hardening is accomplished by an evolution of the subgrain structure length scale. The substructure length scale is computed by minimizing the nonlocal energy. The minimization of the nonlocal energy is a competition between the dislocation wall energy and the boundary layer energies. The nonlocal terms are also directly minimized within the subgrain model as they affect deformation response. The geometrical relationship between the dislocation walls and slip planes affecting the dislocation mean free path is taken into account, giving a first-order approximation to shape effects. A coplanar slip model is developed due to requirements while modeling the subgrain structure. This subgrain structure plasticity model is noteworthy as all material parameters are experimentally determined rather than fit. The model also has an inherit path dependence due to the formation of the subgrain structures. Validation is accomplished by comparison with single crystal tension test results

Photon elastic scattering simulation: validation and improvements to Geant4

Several models for the simulation of photon elastic scattering are quantitatively evaluated with respect to a large collection of experimental data retrieved from the literature. They include models based on the form factor approximation, on S-matrix calculations and on analytical parameterizations; they exploit publicly available data libraries and tabulations of theoretical calculations. Some of these models are currently implemented in general purpose Monte Carlo systems; some have been implemented and evaluated for the first time in this paper for possible use in Monte Carlo particle transport. The analysis mainly concerns the energy range between 5 keV and a few MeV. The validation process identifies the newly implemented model based on second order S-matrix calculations as the one best reproducing experimental measurements. The validation results show that, along with Rayleigh scattering, additional processes, not yet implemented in Geant4 nor in other major Monte Carlo systems, should be taken into account to realistically describe photon elastic scattering with matter above 1 MeV. Evaluations of the computational performance of the various simulation algorithms are reported along with the analysis of their physics capabilities

Agile Calibration Process of Full-Stack Simulation Frameworks for V2X Communications

Computer simulations and real-world car trials are essential to investigate the performance of Vehicle-to-Everything (V2X) networks. However, simulations are imperfect models of the physical reality and can be trusted only when they indicate agreement with the real-world. On the other hand, trials lack reproducibility and are subject to uncertainties and errors. In this paper, we will illustrate a case study where the interrelationship between trials, simulation, and the reality-of-interest is presented. Results are then compared in a holistic fashion. Our study will describe the procedure followed to macroscopically calibrate a full-stack network simulator to conduct high-fidelity full-stack computer simulations.Comment: To appear in IEEE VNC 2017, Torino, I

Numerical modeling of the electron beam welding and its experimental validation

Electron Beam Welding (EBW) is a highly efficient and precise welding method increasingly used within the manufacturing chain and of growing importance in different industrial environments such as the aeronautical and aerospace sectors. This is because, compared to other welding processes, EBW induces lower distortions and residual stresses due to the lower and more focused heat input along the welding line. This work describes the formulation adopted for the numerical simulation of the EBW process as well as the experimental work carried out to calibrate and validate it. The numerical simulation of EBW involves the interaction of thermal, mechanical and metallurgical phenomena. For this reason, in this work the numerical framework couples the heat transfer process to the stress analysis to maximize accuracy. An in-house multi-physics FE software is used to deal with the numerical simulation. The definition of an ad hoc moving heat source is proposed to simulate the EB power surface distribution and the corresponding absorption within the work-piece thickness. Both heat conduction and heat radiation models are considered to dissipate the heat through the boundaries of the component. The material behavior is characterized by an apropos thermo-elasto-viscoplastic constitutive model. Titanium-alloy Ti6A14V is the target material of this work. From the experimental side, the EB welding machine, the vacuum chamber characteristics and the corresponding operative setting are detailed. Finally, the available facilities to record the temperature evolution at different thermo-couple locations as well as to measure both distortions and residual stresses are described. Numerical results are compared with the experimental evidence.Peer ReviewedPostprint (author's final draft

Cyber-Virtual Systems: Simulation, Validation & Visualization

We describe our ongoing work and view on simulation, validation and visualization of cyber-physical systems in industrial automation during development, operation and maintenance. System models may represent an existing physical part - for example an existing robot installation - and a software simulated part - for example a possible future extension. We call such systems cyber-virtual systems. In this paper, we present the existing VITELab infrastructure for visualization tasks in industrial automation. The new methodology for simulation and validation motivated in this paper integrates this infrastructure. We are targeting scenarios, where industrial sites which may be in remote locations are modeled and visualized from different sites anywhere in the world. Complementing the visualization work, here, we are also concentrating on software modeling challenges related to cyber-virtual systems and simulation, testing, validation and verification techniques for them. Software models of industrial sites require behavioural models of the components of the industrial sites such as models for tools, robots, workpieces and other machinery as well as communication and sensor facilities. Furthermore, collaboration between sites is an important goal of our work.Comment: Preprint, 9th International Conference on Evaluation of Novel Approaches to Software Engineering (ENASE 2014

Influence of the constitutive flow law in FEM simulation of the Radial forging process

Radial forging is a widely used forming process for manufacturing hollow products in transport industry. As the deformation of the workpiece, during the process, is a consequence of a large number of high-speed strokes, the Johnson-Cook constitutive law (taking into account the strain rate) seems to be well adapted for representing the material behavior even if the process is performed under cold conditions. But numerous contributions concerning radial forging analysis, in the literature, are based on a simple elastic-plastic formulation. As far as we know, this assumption has yet not been validated for the radial forging process. Because of the importance of the flow law in the effectiveness of the model, our purpose in this paper is to analyze the influence of the use of an elastic-viscoplastic formulation instead of an elastic-plastic one for modeling the cold radial forging process. In this paper we have selected two different laws for the simulations: the Johnson-Cook and the Ludwik ones, and we have compared the results in terms of forging force, product’s thickness, strains, stresses, and CPU time. For the presented study we use an AISI 4140 steel, and we denote a fairly good agreement between the results obtained using both laws

Pool temperature stratification analysis in CIRCE-ICE facility with RELAP5-3D© model and comparison with experimental tests

In the frame of heavy liquid metal (HLM) technology development, CIRCE pool facility at ENEA/Brasimone Research Center was updated by installing ICE (Integral Circulation Experiments) test section which simulates the thermal behavior of a primary system in a HLM cooled pool reactor. The experimental campaign led to the characterization of mixed convection and thermal stratification in a HLM pool in safety relevant conditions and to the distribution of experimental data for the validation of CFD and system codes. For this purpose, several thermocouples were installed into the pool using 4 vertical supports in different circumferential position for a total of 119 thermocouples [1][2]. The aim of this work is to investigate the capability of the system code RELAP5-3D (c) to simulate mixed convection and thermal stratification phenomena in a HLM pool in steady state conditions by comparing code results with experimental data. The pool has been simulated by a 3D component divided into 1728 volumes, 119 of which are centered in the exact position of the thermocouples. Three dimensional model of the pool is completed with a mono-dimensional nodalization of the primary main flow path. The results obtained by code simulations are compared with a steady state condition carried out in the experimental campaign. Results of axial, radial and azimuthal temperature profile into the pool are in agreement with the available experimental data Furthermore the code is able to well simulate operating conditions into the main flow path of the test section