Implementation of automated assembly

Research has shown that about 60 - 80% wealth producing activities is related to manufacturing in major industrial countries. Increased competition in industry has resulted in a greater emphasis on using automation to improve productivity and quality and also to reduce cost. Most of the manufacturing works such as machining, painting, storage, retrieval, inspection and transportation have changed to automation successfully, except assembly. Manual assembly is predominant over automatic assembly techniques due to inherent assembly problem and the fact that the assembly machines lack the innate intelligence of human operator and lack sufficient flexibility to changeover when product designs and market demands change. With the advent of flexible manufacturing systems, which involve very large capital costs and complex interactions. For the reduction the risk of the investment and analyze the system, simulation is a valuable tool in planning the systems and in analyzing their behavior, and get the best use of them. This thesis applies animation techniques to simulate an automatic assembly system. In chapter 1 to 9, we cover some of the fundamental concepts and principles of automatic assembly and simulation. Some manufacturers put the subject of part orientation first on their list of priorities; but design for assembly (DFA) techniques have proven extremely valuable in developing better assembly techniques and ultimately, better products. We discuss DFA in chapter 1, part feeding and orientation in chapter 2. Chapter 3, 4 and 5 are concerned with assembly process, machines and control system, respectively. Annual sales for industrial robots have been growing at the rate of about 25 percent per year in major industrial countries, we review the robot application in chapter 6. The cost of material handling is a significant portion of the total cost of production, material storage uses valuable space and consumes investment, we cover these two topics in chapter 7 and 8. Chapter 9 is concerned with simulation. In chapter 10, 11,12 and 13, we implement a software package IGRIP to build a model of an automatic assembly system and analyze the result

Development of a twin-head infusion pump for micromixing

Mixing is a crucial process in most of the industrial technology such as the operation of chemicals and fermentation reactors, combustion engines, polymer blends, and pharmaceutical formulations [1]. For handling a smaller volume of liquid, micromixing is a suitable method that can be applied. Micromixing (micromixer) is one of the microfluidic functions for mixing and blending liquids as precursors for biological process such as cell activation, enzyme reaction, and drug delivery system [2, 3]. There are several advantages of applying microfluidic device (micromixer) in the chemical technological processes such as processing accuracy, efficiency, minimum usage of reagents and ease of disposing of devices and fluids [3]. Basically, micromixers are categorised into passive and active micromixers. Passive micromixer consists of no moving parts and free from additional friction. It does not use external forces, fully dependent on molecular diffusion and chaotic advection for mixing process [4]. In contrast to active micromixers, external forces are applicable to active micromixers by implementing moving elements either within the microchannels, a time-variant, or a pressure field [5]. To create the pressure field differences for moving the liquid within the micromixer, an infusion pump is usually applied

Electro-Pneumatic Wiring Software for Distance-Learning Students in Automation Control Laboratories

When teaching electro-pneumatic circuits in the automation control class for a distance-learning program, one of the main issues is how to provide hands-on experience for students. In most cases, they can only use simulation design software and watch videos solving laboratory problems without access to the actual equipment. In this paper, the authors developed an electrical wiring software and assembly platform which can help students enhance their hands-on experience when taking the course online. Results show that the performance between on-campus students and distance-learning (DL) students are very similar.Cockrell School of Engineerin

Using Computer Technology Tools to Improve the Teaching-Learning Process in Technical and Vocational Education: Mechanical Engineering Subject Area

This paper discusses the integration of computer assisted instructions (CAI) with traditional class room teaching. It describes a teaching method to bring real-world of industrial work into the classroom that underscores the need to learn fundamental principles while adding excitement and relevance to the experience. This paper presents results of a case study undertaken to understand the effect of computer assisted teaching methodology on learning effectiveness in classroom environment. The effects of computer assisted instructions on different levels of cognition of individual learners have also been evaluated. The computer aided drawing (CAD), computer aided manufacturing (CAM) and computer numerical control (CNC) courses at the Bahrain institute are an integral part of this attempt. These courses emphasize the development of a 3-D geometric computer model and application of this digital database to all phases of the design process. The students make freehand sketches, build computer models, mate assemblies of parts, perform various analysis, create kinematics simulations, generate final design drawings, import engineering drawing as DXF file, generate NC file to build rapid prototypes as shown in the table 1 below. Keywords: Computer Technology, C.N.C and AutoCad Softwar

Modelling human behaviours and reactions under dangerous environment

This paper describes the framework of a real-time simulation system to model human behavior and reactions in dangerous environments. The system utilizes the latest 3D computer animation techniques, combined with artificial intelligence, robotics and psychology, to model human behavior, reactions and decision making under expected/unexpected dangers in real-time in virtual environments. The development of the system includes: classification on the conscious/subconscious behaviors and reactions of different people; capturing different motion postures by the Eagle Digital System; establishing 3D character animation models; establishing 3D models for the scene; planning the scenario and the contents; and programming within Virtools (TM) Dev. Programming within Virtools (TM) Dev is subdivided into modeling dangerous events, modeling character's perceptions, modeling character's decision making, modeling character's movements, modeling character's interaction with environment and setting up the virtual cameras. The real-time simulation of human reactions in hazardous environments is invaluable in military defense, fire escape, rescue operation planning, traffic safety studies, and safety planning in chemical factories, the design of buildings, airplanes, ships and trains. Currently, human motion modeling can be realized through established technology, whereas to integrate perception and intelligence into virtual human's motion is still a huge undertaking. The challenges here are the synchronization of motion and intelligence, the accurate modeling of human's vision, smell, touch and hearing, the diversity and effects of emotion and personality in decision making. There are three types of software platforms which could be employed to realize the motion and intelligence within one system, and their advantages and disadvantages are discussed