Traction control for hybrid electric vehicles

Tese de mestrado integrado. Engenharia Elecrtotécnica e de Computadores. Faculdade de Engenharia. Universidade do Porto. 201

Design and Control of Electrical Motor Drives

Dear Colleagues, I am very happy to have this Special Issue of the journal Energies on the topic of Design and Control of Electrical Motor Drives published. Electrical motor drives are widely used in the industry, automation, transportation, and home appliances. Indeed, rolling mills, machine tools, high-speed trains, subway systems, elevators, electric vehicles, air conditioners, all depend on electrical motor drives.However, the production of effective and practical motors and drives requires flexibility in the regulation of current, torque, flux, acceleration, position, and speed. Without proper modeling, drive, and control, these motor drive systems cannot function effectively.To address these issues, we need to focus on the design, modeling, drive, and control of different types of motors, such as induction motors, permanent magnet synchronous motors, brushless DC motors, DC motors, synchronous reluctance motors, switched reluctance motors, flux-switching motors, linear motors, and step motors.Therefore, relevant research topics in this field of study include modeling electrical motor drives, both in transient and in steady-state, and designing control methods based on novel control strategies (e.g., PI controllers, fuzzy logic controllers, neural network controllers, predictive controllers, adaptive controllers, nonlinear controllers, etc.), with particular attention to transient responses, load disturbances, fault tolerance, and multi-motor drive techniques. This Special Issue include original contributions regarding recent developments and ideas in motor design, motor drive, and motor control. The topics include motor design, field-oriented control, torque control, reliability improvement, advanced controllers for motor drive systems, DSP-based sensorless motor drive systems, high-performance motor drive systems, high-efficiency motor drive systems, and practical applications of motor drive systems. I want to sincerely thank authors, reviewers, and staff members for their time and efforts. Prof. Dr. Tian-Hua Liu Guest Edito

Self-starting interior permanent magnet motor drive for electric submersible pumps

The interior permanent magnet (IPM) motor drive has evolved as the most energy efficient technology for modern motion control applications. Electric submersible pumps (ESPs) are electric motor driven fluid recovery systems. ESPs are widely used for producing oil and gas from deep downhole reservoirs. Standard ESPs are driven by classical squirrel cage induction motors (IMs) due to its self-starting capability from a balanced 3-phase ac excitation, ruggedness, simplicity, low cost and wide scale availability. Although there has been a tremendous growth in the design and development of highly efficient and reliable IPM motors for traction drive systems, application of the IPM motor technology in ESPs is still in its infancy due to challenges associated with the design and control of IPM motors. In this thesis, a new self-starting, efficient and reliable IPM motor drive technology is proposed for ESP systems to extend their efficiency, longevity and performance. This thesis investigates two different types of self-starting interior permanent magnet (IPM) motors: cage-equipped IPM motors known as line-start IPM motors and a new type of hybrid self-starting motors called hysteresis IPM motors. The limited synchronization capability of line-start IPM motors for high inertial loads is explained in this thesis. To overcome the starting and synchronization problems associated with line-start IPM motors, a new type of hybrid hysteresis IPM motor is proposed in this thesis. Equivalent circuit modeling and finite element analysis of hysteresis IPM motors are carried out in this thesis. A prototype 2.5 kW hysteresis IPM motor is constructed and experimentally tested in the laboratory. In order to limit the inrush current during starting, a stable soft starter has been designed, simulated and implemented for variable speed operations of the motor. The simulation and experimental results are presented and analyzed in this thesis. Self-starting IPM motors suffer from hunting induced torsional oscillations. Electric submersible pumps are vulnerable against sustained hunting and can experience premature failures. In this thesis, a novel stator current signature based diagnostic system for detection of torsional oscillations in IPM motor drives is proposed. The diagnostic system is non-intrusive, fast and suitable for remote condition monitoring of an ESP drive system. Finally, a position sensorless control technique is developed for an IPM motor drive operated from an offshore power supply. The proposed technique can reliably start and stabilize an IPM motor using a back-emf estimation based sensorless controller. The efficacy of the developed sensorless control technique is investigated for a prototype 3-phase, 6-pole, 480V, 10-HP submersible IPM motor drive. In summary, this thesis carried out modeling, analysis and control of different types of self-starting IPM motors to assess their viability for ESP drive systems. Different designs of self-starting IPM motors are presented in this thesis. In future, a fully scalable self-starting IPM motor drive will be designed and manufactured that can meet the industrial demands for high power, highly reliable and super-efficient ESP systems

Prädiktive Regelung und Finite-Set-Beobachter für Windgeneratoren mit variabler Drehgeschwindigkeit

This dissertation presents several model predictive control (MPC) techniques and finite-position-set observers (FPSOs) for permanent-magnet synchronous generators and doubly-fed induction generators in variable-speed wind turbines. The proposed FPSOs are novel ones and based on the concept of finite-control-set MPC. Then, the problems of the MPC techniques like sensitivity to variations of the model parameters and others are investigated and solved in this work.Die vorliegende Dissertation stellt mehrere unterschiedliche Verfahren der modellprädiktiven Regelung (MPC) und so genannte Finite-Position-Set-Beobachter (FPSO) sowohl für Synchrongeneratoren mit Permanentmagneterregung als auch für doppelt gespeiste Asynchrongeneratoren in Windkraftanlagen mit variabler Drehzahl vor und untersucht diese. Für die Beobachter (FPSO) wird ein neuartiger Ansatz vorgestellt, der auf dem Konzept der Finite-Control-Set-MPC basiert. Außerdem werden typische Eigenschaften der MPC wie beispielsweise die Anfälligkeit gegenüber Parameterschwankungen untersucht und kompensiert

Advances in Rotating Electric Machines

It is difficult to imagine a modern society without rotating electric machines. Their use has been increasing not only in the traditional fields of application but also in more contemporary fields, including renewable energy conversion systems, electric aircraft, aerospace, electric vehicles, unmanned propulsion systems, robotics, etc. This has contributed to advances in the materials, design methodologies, modeling tools, and manufacturing processes of current electric machines, which are characterized by high compactness, low weight, high power density, high torque density, and high reliability. On the other hand, the growing use of electric machines and drives in more critical applications has pushed forward the research in the area of condition monitoring and fault tolerance, leading to the development of more reliable diagnostic techniques and more fault-tolerant machines. This book presents and disseminates the most recent advances related to the theory, design, modeling, application, control, and condition monitoring of all types of rotating electric machines

Modelling and practical set-up to investigate the performance of permanent magnet synchronous motor through rotor position estimation at zero and low speeds

This thesis provides a study for the rotor position estimation in SM-PMSMs, particularly at zero and low speeds. The method for zero rotor speed is based on injection of three high frequency voltage pulses in the motor stator windings. Then, the voltage responses at the motor terminals are exploited to extract the rotor position. Two approaches, modelling and practical implementations, are presented. The obtained results have showed a verification of a high-resolution position estimation (a position estimation of 1 degree angle), a simplicity and cost effective implementation and a no need for current sensors is required to achieve the estimation process. It should be noticed that the implementation of rotor position estimation at zero speed is only attended when the rotor is at standstill or very low speed. Therefore, the motor driver is not expected to be active at this condition. Thereby, the zero speed estimation does not provide a robust torque control. In future, this should be taking into consideration to overcome this drawback and to make the estimator more reliable. At low speed running, the primary goal is to start spinning the under test motors, and then the rotor position estimation is achieved. The motor spinning is based on adopting a virtual injected signal to generate the voltage components, Vα and Vβ, of the space vector pulse width modulation technique. Then, generating the eight space vectors is conducted through storing the standard patterns of the six space vector sectors in a memory structure together with the timing sequences of each sector. The presented strategy of motor running includes a proposed motor speed control scheme, which is based on controlling the frequency of the power signal, at the inverter output, through controlling the timing period of execution the power delivery program. The thesis presents a proposed method to achieve the estimation goal depends on tracking the magnetic saliency on one motor line voltage. Thereby, the rotor position estimation The introduced proposed method, for rotor position estimation at zero speed, verifies the following contributions: - Presents a simple and cost effective zero speed rotor position estimator for the motor under test. - The aimed resolution in this thesis is an angle 1 degree. IV - Adopting solely the measuring of motor terminal voltages. Eliminating the detection of the rotor magnet polarity as a necessary technique for completing the position estimation. At low speed running, the following contributions are verified: - Rather than a real frequency signal, a virtual injected signal is adopted to generate the voltage components, Vα and Vβ of the space vector pulse width modulation technique. - The proposed method for generating the eight space vectors is based on storing the standard patterns of the six sectors in a memory structure together with the timing sequence. - The strategy of motor speed control is based on controlling the period of execution the power delivery program. - The strategy of low speed rotor position employs one motor line voltage from which the low speed estimation is achieved

Speed sensorless and MPPT control of IPM synchronous generator for wind energy conversion system

The popularity of renewable energy has experienced significant growth recently due to the foreseeable exhaustion of conventional fossil fuel power generation methods and increasing realization of the adverse effects that conventional fossil fuel power generation has on the environment. Among the renewable energy sources, wind power generation is rapidly becoming competitive with conventional fossil fuel sources. The wind turbines in the market have a variety of innovative concepts, with proven technology for both generators and power electronics interfaces. Recently, variable-speed permanent magnet synchronous generator (PMSG) based wind energy conversion systems (WECS) is becoming more attractive in comparison to the fixed-speed WECS. In the variable-speed generation system, the wind turbine can be operated at maximum power operating points over a wide speed range by adjusting the shaft speed optimally. This thesis presents both wind and rotor speed sensorless control for the direct-drive interior permanent magnet synchronous generator (IPMSG) with maximum power point tracking (MPPT) algorithm. The proposed method, without requiring the knowledge of wind speed, air density or turbine parameters, generates optimum speed command for speed control loop of vector controlled machine side converter. The MPPT algorithm based on perturbation and observation uses only estimated active power as its input to track peak output power points in accordance with wind speed change and incorporates proposed sensorless control to transfer maximum dc-link power from generator. In this work for the IPMSG, the rotor position and speed are estimated based on model reference adaptive system. Additionally, it incorporates flux weakening controller (FWC) for wide operating speed range at various wind speed and other disturbances. Matlab/Simulink based simulation model of the proposed sensorless MPPT control of IPMSG based WECS is built to verify the effectiveness of the system. The MPPT controller has been tested for variable wind speed conditions. The performance of the proposed WECS is also compared with the conventional control of WECS system. The proposed IPMSG based WECS incorporating the MPPT and sensorless algorithms is successfully implemented in real-time using the digital signal processor (DSP) board DS1104 for a laboratory 5 hp machine. A 5 hp DC motor is used as wind turbine to drive the IPMSG. The speed tracking performance and maximum power transfer capability of the proposed WECS are verified by both simulation and experimental results at different speed conditions

Advances in the Field of Electrical Machines and Drives

Electrical machines and drives dominate our everyday lives. This is due to their numerous applications in industry, power production, home appliances, and transportation systems such as electric and hybrid electric vehicles, ships, and aircrafts. Their development follows rapid advances in science, engineering, and technology. Researchers around the world are extensively investigating electrical machines and drives because of their reliability, efficiency, performance, and fault-tolerant structure. In particular, there is a focus on the importance of utilizing these new trends in technology for energy saving and reducing greenhouse gas emissions. This Special Issue will provide the platform for researchers to present their recent work on advances in the field of electrical machines and drives, including special machines and their applications; new materials, including the insulation of electrical machines; new trends in diagnostics and condition monitoring; power electronics, control schemes, and algorithms for electrical drives; new topologies; and innovative applications

“Field Weakening Operation of AC Machines for Traction Drive Applications.”

The rising cost of gasoline and environmental concerns have heightened the interest in electric/hybrid-electric vehicles. In passenger vehicles an electric traction motor drive must achieve a constant power speed range (CPSR) of about 4 to 1. This modest requirement can generally be met by using most of the common types of electric motors. Heavy electric vehicles, such as tanks, buses and off-road equipment can require a CPSR of 10 to 1 and sometimes much more. Meeting the CPSR requirement for heavy electric vehicles is a significant challenge. This research addresses the CPSR capability and control requirements of two candidates for high CPSR traction drives: the permanent magnet synchronous motor (PMSM) and the switched reluctance motor (SRM). It is shown that a PMSM with sufficiently large winding inductance has an infinite CPSR capability, and can be controlled using a simple speed control loop that does not require measurement of motor phase currents. Analytical and experimental results confirm that the conventional phase advancement method charges motor winding with required current to produce the rated power for the speed range where the back-EMF normally prevents the generation of the rated power. A key result is that for the PMSM, the motor current at high speed approaches the machine rating independent of the power produced. This results in poor partial load efficiency. The SRM is also shown to have infinite CPSR capability when continuous conduction is permitted during high speed operation. Traditional high speed control is of discontinuous type. It has been shown that this discontinuous conduction itself is the limiter of CPSR. Mathematical formulas have been developed relating the average current, average power, and peak current required producing the desired (rated) power to machine design parameters and control variables. Control of the SRM in the continuous conduction mode is shown to be simple; however, it does require measurement of motor current. For the SRM the motor current at high speed is proportional to the power produced which maintains drive efficiency even at light load conditions

Fault tolerant drives for safety critical applications

PhD ThesisThe correct operation of adjustable speed drives, which form part of a larger system, is often essential to the operation of the system as a whole. In certain applications the failure of such a drive could result in a threat to human safety and these applications are termed 'safety critical'. The chance of a component failure resulting in non-operation of the drive can be dramatically reduced by adopting a fault tolerant design. A fault tolerant drive must continue to operate throughout the occurrence of any single point failure without undue disturbance to the power output. Thereafter the drive must be capable of producing rated output indefinitely in the presence of the fault. The work presented in this thesis shows that fault tolerance can be achieved without severe penalties in terms of cost or power to mass ratio. The design of a novel permanent magnet drive is presented and a 'proof of concept' demonstrator has been built, based on a 20 kW, 13000 RPM aircraft fuel pump specffication. A novel current controller with near optimal transient performance is developed to enable precise shaping of the phase currents at high shaft speeds. The best operating regime for the machine is investigated to optimise the power to mass ratio of the drive. A list of the most likely electrical faults is considered. Some faults result in large fault currents and require rapid detection to prevent fault propagation. Several novel fault sensors are discussed. Fault detection and identification schemes are developed, including new schemes for rapid detection of turn to turn faults and power device short circuit faults. Post fault control schemes are described which enable the drive to continue to operate indefinitely in the presence of each fault. Finally, results show the initially healthy drive operating up to, through and beyond the introduction of each of the most serious faults.EPSR