Intelligent Simulation Modeling of a Flexible Manufacturing System with Automated Guided Vehicles

Although simulation is a very flexible and cost effective problem solving technique, it has been traditionally limited to building models which are merely descriptive of the system under study. Relatively new approaches combine improvement heuristics and artificial intelligence with simulation to provide prescriptive power in simulation modeling. This study demonstrates the synergy obtained by bringing together the "learning automata theory" and simulation analysis. Intelligent objects are embedded in the simulation model of a Flexible Manufacturing System (FMS), in which Automated Guided Vehicles (AGVs) serve as the material handling system between four unique workcenters. The objective of the study is to find satisfactory AGV routing patterns along available paths to minimize the mean time spent by different kinds of parts in the system. System parameters such as different part routing and processing time requirements, arrivals distribution, number of palettes, available paths between workcenters, number and speed of AGVs can be defined by the user. The network of learning automata acts as the decision maker driving the simulation, and the FMS model acts as the training environment for the automata network; providing realistic, yet cost-effective and risk-free feedback. Object oriented design and implementation of the simulation model with a process oriented world view, graphical animation and visually interactive simulation (using GUI objects such as windows, menus, dialog boxes; mouse sensitive dynamic automaton trace charts and dynamic graphical statistical monitoring) are other issues dealt with in the study

Special Session on Industry 4.0

No abstract available

Automated Guided Vehicles Navigating Problem In Container Terminal

The object of the paper is navigating of the automated guided vehicles (AGV) problems. The special authors attention were focused on the solutions dedicated for the container terminals. The paper is focused on the UGV (Unmanned Ground Vehicle) localization problem, trajectories planning, work space mapping and AGV control problem. Described methods and tools for control problems are connected with chosen artificial intelligence solutions dedicated for autonomous vehicles working in container terminal

Collision-free path coordination and cycle time optimization of industrial robot cells

In industry, short ramp-up times, product quality, product customization and high production rates are among the main drivers of technological progress. This is especially true for automotive manufacturers whose market is very competitive, constantly pushing for new solutions. In this industry, many of the processes are carried out by robots: for example, operations such as stud/spot welding, sealing, painting and inspection. Besides higher production rates, the improvement of these processes is important from a sustainability perspective, since an optimized equipment utilization may be achieved, in terms of resources used, including such things as robots, energy, and physical prototyping. The achievements of such goals may, nowadays, be reached also thanks to virtual methods, which make modeling, simulation and optimization of industrial processes possible. The work in this thesis may be positioned in this area and focuses on virtual product and production development for throughput improvement of robotics processes in the automotive industry. Specifically, the thesis presents methods, algorithms and tools to avoid collisions and minimize cycle time in multi-robot stations. It starts with an overview of the problem, providing insights into the relationship between the volumes shared by the robots\u27 workspaces and more abstract modeling spaces. It then describes a computational method for minimizing cycle time when robot paths are geometrically fixed and only velocity tuning is allowed to avoid collisions. Additional requirements are considered for running these solutions in industrial setups, specifically the time delays introduced when stopping robots to exchange information with a programmable logic controller (PLC). A post-processing step is suggested, with algorithms taking into account these practical constraints. When no communication at all with the PLC is highly desirable, a method of providing such programs is described to give completely separated robot workspaces. Finally, when this is not possible (in very cluttered environments and with densely distributed tasks, for example), robot routes are modified by changing the order of operations to avoid collisions between robots.In summary, by requiring fewer iterations between different planning stages, using automatic tools to optimize the process and by reducing physical prototyping, the research presented in this thesis (and the corresponding implementation in software platforms) will improve virtual product and production realization for robotic applications

Cooperative lateral vehicle guidance control for automated vehicles with Steer-by-Wire systems

With the global trend towards automated driving, fault-tolerant onboard power supply systems are introduced into modern vehicles and the level of driving automation is continuously increasing. These advancements contribute to the applicability of Steer-by-Wire systems and the development of automated lateral vehicle guidance control functions. For the market acceptance of automated driving, the lateral vehicle guidance control function must hereby be cooperative, that is it must accept driver interventions. Existing approaches for automated lateral vehicle guidance commonly do not consider driver interventions. If unconsidered in the control loop, the driver intervention is interpreted as an external disturbance that is actively compensated by feedback. This thesis addresses the development of a cooperative lateral vehicle guidance control concept, which enables a true coexistence between manual steering control by the driver and automated steering control. To this end, the subordinate controls of the Steer-by-Wire system for the manual and automated driving mode are initially presented. These include the steering feel generation and steering torque control of the Steer-by-Wire Handwheel Actuator for the manual driving mode, which is structurally extended to a cascade steering position control for the automated driving mode. Subsequently, a superposition control is introduced, which fuses steering torque and position control. The resulting cooperative Handwheel Actuator control achieves precise tracking of the reference steering position in automated driving mode but accepts driver interventions. Thus, the driver can override the active control and experiences a natural steering feel. The transitions hereby are seamless as no blending, gain scheduling or controller output saturation is required. Subsequently, the superimposed lateral vehicle guidance controller for the automated driving mode is described, which computes the reference steering position for the respective Steer-by-Wire controls. In contrast to existing approaches, the plant model equations are rearranged to isolate the vehicle speed dependent dynamics. Thereafter, the concept of inverse nonlinearity control is employed, using a virtual control loop and feedback linearization for an online inversion of the nonlinear plant dynamics. The remaining plant is fully linear and independent of vehicle speed. Consequently, one controller can be synthesized that is valid for all vehicle speeds. The closed and open loop system thereby have the same dynamics independent of vehicle speed, which significantly simplifies control synthesis, analysis, and performance tuning in the vehicle. For considering the future reference path information and constraints on the maximum steering position within the control law, a linear Model Predictive Controller synthesis is selected. The combination of inverse nonlinearity control and linear Model Predictive Controller thus results in a Nonlinear Adaptive Model Predictive Control concept, which makes commonly applied gain scheduling fully obsolete. The controller is structurally extended by a cooperative dynamic feedforward control for considering driver interventions within the control loop. Consequently, the driver can override the active control and seamlessly modify the lateral vehicle motion. A variety of nonlinear simulation analyses and real vehicle tests demonstrate the effectiveness of the proposed control concept

Production Engineering and Management

The annual International Conference on Production Engineering and Management takes place for the sixth time his year, and can therefore be considered a well - established event that is the result of the joint effort of the OWL University of Applied Sciences and the University of Trieste. The conference has been established as an annual meeting under the Double Degree Master Program ‘Production Engineering and Management’ by the two partner universities. The main goal of the conference is to provide an opportunity for students, researchers and professionals from Germany, Italy and abroad, to meet and exchange information, discuss experiences, specific practices and technical solutions used in planning, design and management of production and service systems. In addition, the conference is a platform aimed at presenting research projects, introducing young academics to the tradition of Symposiums and promoting the exchange of ideas between the industry and the academy. Especially the contributions of successful graduates of the Double Degree Master Program ‘Production Engineering and Management’ and those of other postgraduate researchers from several European countries have been enforced. This year’s special focus is on Direct Digital Manufacturing in the context of Industry 4.0, a topic of great interest for the global industry. The concept is spreading, but the actual solutions must be presented in order to highlight the practical benefits to industry and customers. Indeed, as Henning Banthien, Secretary General of the German ‘Plattform Industrie 4.0’ project office, has recently remarked, “Industry 4.0 requires a close alliance amongst the private sector, academia, politics and trade unions” in order to be “translated into practice and be implemented now”. PEM 2016 takes place between September 29 and 30, 2016 at the OWL University of Applied Sciences in Lemgo. The program is defined by the Organizing and Scientific Committees and clustered into scientific sessions covering topics of main interest and importance to the participants of the conference. The scientific sessions deal with technical and engineering issues, as well as management topics, and include contributions by researchers from academia and industry. The extended abstracts and full papers of the contributions underwent a double - blind review process. The 24 accepted presentations are assigned, according to their subject, to one of the following sessions: ‘Direct Digital Manufacturing in the Context of Industry 4.0’, ‘Industrial Engineering and Lean Management’, ‘Management Techniques and Methodologies’, ‘Wood Processing Technologies and Furniture Production’ and ‘Innovation Techniques and Methodologies