Design and analysis of current stress minimalisation controllers in multi-active bridge DC-DC converters.

Multi active bridge (MAB) DC-DC converters have attracted significant research attention in power conversion applications within DC microgrids, medium voltage DC and high voltage DC transmission systems. This is encouraged by MAB's several functionalities such as DC voltage stepping/matching, bidirectional power flow regulation and DC fault isolation. In that sense this family of DC-DC converters is similar to AC transformers in AC grids and are hence called DC transformers. However, DC transformers are generally less efficient compared to AC transformers, due to the introduction of power electronics. Moreover, the control scheme design is challenging in DC transformers, due to its nonlinear characteristics and multi degrees of freedom introduced by the phase shift control technique of the converter bridges. The main purpose of this research is to devise control techniques that enhance the conversion efficiency of DC transformers via the minimisation of current stresses. This is achieved by designing two generalised controllers that minimise current stresses in MAB DC transformers. The first controller is for a dual active bridge (DAB). This is the simplest form of MAB, where particle swarm optimisation (PSO) is implemented offline to obtain optimal triple phase shift (TPS) parameters, for minimising the RMS current. This is achieved by applying PSO on DAB steady-state model, with generic per unit expressions of converter AC RMS current and transferred power under all possible switching modes. Analysing the generic data pool generated by the offline PSO algorithm enabled the design of a generic real-time closed-loop PI-based controller. The proposed control scheme achieves bidirectional active power regulation in DAB over the 1 to -1 pu power range with minimum-RMS-current for buck/boost/unity modes, without the need for online optimisation or memory-consuming look-up tables. Extending the same controller design procedure for MAB was deemed not feasible, as it would involve a highly complex PSO exercise that is difficult to generalise for N number of bridges; it would therefore generate a massive data pool that would be quite cumbersome to analyse and generalise. For this reason, a second controller is developed for MAB converter without using a converter-based model, where current stress is minimised and active power is regulated. This is achieved through a new real-time minimum-current point-tracking (MCPT) algorithm, which realises iterative-based optimisation search using adaptive-step perturb and observe (P&O) method. Active power is regulated in each converter bridge using a new power decoupler algorithm. The proposed controller is generalised to MAB regardless of the number of ports, power level and values of DC voltage ratios between the different ports. Therefore, it does not require an extensive look-up table for implementation, the need for complex non-linear converter modelling and it is not circuit parameter-dependent. The main disadvantages of this proposed controller are the slightly slow transient response and the number of sensors it requires

Soft-Switched Step-Up Medium Voltage Power Converters

With a ten-year average annual growth rate of 19 percent, wind energy has been the largest source of new electricity generation for the past decade. Typically, an offshore wind farm has a medium voltage ac (MVac) grid that collects power from individual wind turbines. Since the output voltage of a wind turbine is too low (i.e., typically 400 690 V) to be connected to the MVac grid (i.e., 20 40 kV), a heavy line-frequency transformer is used to step up the individual turbines output voltage to the MV level. To eliminate the need for bulky MVac transformers, researchers are gravitating towards the idea of replacing the MVac grid with a medium voltage dc (MVdc) grid, so that MV step-up transformers are replaced by MV step-up power electronic converters that operate at the medium frequency range with much lower size and weight. This dissertation proposes a class of modular step-up transformerless MV SiC-based power converters with soft-switching capability for wind energy conversion systems with MVdc grid. This dissertation consists of two parts: the first part focuses on the development of two novel groups of step-up isolated dc-dc MV converters that utilize various step-up resonant circuits and soft-switched high voltage gain rectifier modules. An integrated magnetic design approach is also presented to combine several magnetic components together in the modular high voltage gain rectifiers. The second part of this dissertation focuses on the development of several three-phase ac-dc step-up converters with integrated active power factor correction. In particular, a bridgeless input ac-dc rectifier is also proposed to combine with the devised step-up transformerless dc-dc converters (presented in the first part) to form the three-phase soft-switched ac-dc step-up voltage conversion unit. In each of the presented modular step-up converter configurations, variable frequency control is used to regulate the output dc voltage of each converter module. The operating principles and characteristics of each presented converter are provided in detail. The feasibility and performance of all the power converter concepts presented in this dissertation are verified through simulation results on megawatts (MW) design examples, as well as experimental results on SiC-based laboratory-scale proof-of-concept prototypes

Soft-Switched Step-Up Medium Voltage Power Converters

With a ten-year average annual growth rate of 19 percent, wind energy has been the largest source of new electricity generation for the past decade. Typically, an offshore wind farm has a medium voltage ac (MVac) grid that collects power from individual wind turbines. Since the output voltage of a wind turbine is too low (i.e., typically 400 690 V) to be connected to the MVac grid (i.e., 20 40 kV), a heavy line-frequency transformer is used to step up the individual turbines output voltage to the MV level. To eliminate the need for bulky MVac transformers, researchers are gravitating towards the idea of replacing the MVac grid with a medium voltage dc (MVdc) grid, so that MV step-up transformers are replaced by MV step-up power electronic converters that operate at the medium frequency range with much lower size and weight. This dissertation proposes a class of modular step-up transformerless MV SiC-based power converters with soft-switching capability for wind energy conversion systems with MVdc grid. This dissertation consists of two parts: the first part focuses on the development of two novel groups of step-up isolated dc-dc MV converters that utilize various step-up resonant circuits and soft-switched high voltage gain rectifier modules. An integrated magnetic design approach is also presented to combine several magnetic components together in the modular high voltage gain rectifiers. The second part of this dissertation focuses on the development of several three-phase ac-dc step-up converters with integrated active power factor correction. In particular, a bridgeless input ac-dc rectifier is also proposed to combine with the devised step-up transformerless dc-dc converters (presented in the first part) to form the three-phase soft-switched ac-dc step-up voltage conversion unit. In each of the presented modular step-up converter configurations, variable frequency control is used to regulate the output dc voltage of each converter module. The operating principles and characteristics of each presented converter are provided in detail. The feasibility and performance of all the power converter concepts presented in this dissertation are verified through simulation results on megawatts (MW) design examples, as well as experimental results on SiC-based laboratory-scale proof-of-concept prototypes

Soft-Switched Step-Up Medium Voltage Power Converters

With a ten-year average annual growth rate of 19 percent, wind energy has been the largest source of new electricity generation for the past decade. Typically, an offshore wind farm has a medium voltage ac (MVac) grid that collects power from individual wind turbines. Since the output voltage of a wind turbine is too low (i.e., typically 400 690 V) to be connected to the MVac grid (i.e., 20 40 kV), a heavy line-frequency transformer is used to step up the individual turbines output voltage to the MV level. To eliminate the need for bulky MVac transformers, researchers are gravitating towards the idea of replacing the MVac grid with a medium voltage dc (MVdc) grid, so that MV step-up transformers are replaced by MV step-up power electronic converters that operate at the medium frequency range with much lower size and weight. This dissertation proposes a class of modular step-up transformerless MV SiC-based power converters with soft-switching capability for wind energy conversion systems with MVdc grid. This dissertation consists of two parts: the first part focuses on the development of two novel groups of step-up isolated dc-dc MV converters that utilize various step-up resonant circuits and soft-switched high voltage gain rectifier modules. An integrated magnetic design approach is also presented to combine several magnetic components together in the modular high voltage gain rectifiers. The second part of this dissertation focuses on the development of several three-phase ac-dc step-up converters with integrated active power factor correction. In particular, a bridgeless input ac-dc rectifier is also proposed to combine with the devised step-up transformerless dc-dc converters (presented in the first part) to form the three-phase soft-switched ac-dc step-up voltage conversion unit. In each of the presented modular step-up converter configurations, variable frequency control is used to regulate the output dc voltage of each converter module. The operating principles and characteristics of each presented converter are provided in detail. The feasibility and performance of all the power converter concepts presented in this dissertation are verified through simulation results on megawatts (MW) design examples, as well as experimental results on SiC-based laboratory-scale proof-of-concept prototypes

The modular multilevel DC converters for MVDC and HVDC applications

A dc structure for an electrical power system is seen to have important advantages over an ac structure for the purpose of renewable energy integration and for expansion of transmission and distribution networks. There is also much interest and strong motivation to interconnect the existing point-to-point dc links to form multi-terminal and multi-voltage dc networks, which can make full use of the benefits of a dc scheme across various voltage levels and also increase the flexibility and ease the integration of both centralized and distributed renewable energy. This thesis investigates both high step-ratio dc-dc conversion to interface dc systems with different voltage levels and low step-ratio dc-dc conversion to interconnect dc systems with similar but not identical voltages (still within the same voltage level). The research work explores the possibility of combining the relatively recent modular multilevel converter (MMC) technology with the classic dc-dc circuits and from this proposes several modular multilevel dc converters, and their associated modulation methods and control schemes to operate them, which inherit the major advantages of both MMC technologies and classic dc-dc circuits. They facilitate low-cost, high-compactness, high-efficiency and high-reliability conversion for the medium voltage level and high voltage level dc network interconnection. For medium voltage level cases, this thesis extends the classic LLC dc-dc circuit by introducing MMC-like stack of sub-modules (SMs) in place of the half-bridge or full-bridge inverter in the original configuration. Two families of resonant modular multilevel dc converters (RMMCs) are proposed covering high step-ratio and low step-ratio conversion respectively. A phase-shift modulation scheme is further proposed for these RMMCs that creates an inherent feature of balancing SM capacitor voltages, provides a high effective operating frequency for reducing system footprint and offers a wide operating range for flexible conversion. For high voltage level cases requiring a high step-ratio conversion, a modular multilevel dc-ac-dc converter based on the single-active-bridge or dual-active-bridge structure is explored. The operating mode developed for this converter employs a near-square-wave ac current in order to decrease both the volt-ampere rating requirement for semiconductor devices and the energy storage requirement for SM capacitors. For low step-ratio cases, a single-stage modular multilevel dc-dc converter based on a buck-boost structure is examined, and an analysis method is created to support the choice of the circulating current frequency for minimum current stresses and reactive power losses. Theoretical analysis of and operating principles for all of these proposed modular multilevel dc converters, together with their associated modulation methods and control schemes, are verified by both time-domain simulation at full-scale and experimental tests on down-scaled prototypes. The results demonstrate that these medium voltage and high voltage dc-dc converters are good candidates for the interconnection of dc links at different voltages and thereby make a contribution to future multi-terminal and multi-voltage dc networks.Open Acces