Towards Reduced-order Model Accelerated Optimization for Aerodynamic Design

The adoption of mathematically formal simulation-based optimization approaches within aerodynamic design depends upon a delicate balance of affordability and accessibility. Techniques are needed to accelerate the simulation-based optimization process, but they must remain approachable enough for the implementation time to not eliminate the cost savings or act as a barrier to adoption. This dissertation introduces a reduced-order model technique for accelerating fixed-point iterative solvers (e.g. such as those employed to solve primal equations, sensitivity equations, design equations, and their combination). The reduced-order model-based acceleration technique collects snapshots of early iteration (pre-convergent) solutions and residuals and then uses them to project to significantly more accurate solutions, i.e. smaller residual. The technique can be combined with other convergence schemes like multigrid and adaptive timestepping. The technique is generalizable and in this work is demonstrated to accelerate steady and unsteady flow solutions; continuous and discrete adjoint sensitivity solutions; and one-shot design optimization solutions. This final application, reduced-order model accelerated one-shot optimization approach, in particular represents a step towards more efficient aerodynamic design optimization. Through this series of applications, different basis vectors were considered and best practices for snapshot collection procedures were outlined. The major outcome of this dissertation is the development and demonstration of this reduced-order model acceleration technique. This work includes the first application of the reduced-order model-based acceleration method to an explicit one-shot iterative optimization process

Flow simulation and shape optimization for aircraft design

AbstractWithin the framework of the German aerospace research program, the CFD project MEGADESIGN was initiated. The main goal of the project is the development of efficient numerical methods for shape design and optimization. In order to meet the requirements of industrial implementations a co-operative effort has been set up which involves the German aircraft industry, the DLR, several universities and some small enterprises specialized in numerical optimization. This paper outlines the planned activities within MEGADESIGN, the status at the beginning of the project and it presents some early results achieved in the project

Observations on computational methodologies for use in large-scale, gradient-based, multidisciplinary design incorporating advanced CFD codes

How a combination of various computational methodologies could reduce the enormous computational costs envisioned in using advanced CFD codes in gradient based optimized multidisciplinary design (MdD) procedures is briefly outlined. Implications of these MdD requirements upon advanced CFD codes are somewhat different than those imposed by a single discipline design. A means for satisfying these MdD requirements for gradient information is presented which appear to permit: (1) some leeway in the CFD solution algorithms which can be used; (2) an extension to 3-D problems; and (3) straightforward use of other computational methodologies. Many of these observations have previously been discussed as possibilities for doing parts of the problem more efficiently; the contribution here is observing how they fit together in a mutually beneficial way

Multigrid one shot methods for optimal control problems: Infinite dimensional control

The multigrid one shot method for optimal control problems, governed by elliptic systems, is introduced for the infinite dimensional control space. ln this case, the control variable is a function whose discrete representation involves_an increasing number of variables with grid refinement. The minimization algorithm uses Lagrange multipliers to calculate sensitivity gradients. A preconditioned gradient descent algorithm is accelerated by a set of coarse grids. It optimizes for different scales in the representation of the control variable on different discretization levels. An analysis which reduces the problem to the boundary is introduced. It is used to approximate the two level asymptotic convergence rate, to determine the amplitude of the minimization steps, and the choice of a high pass filter to be used when necessary. The effectiveness of the method is demonstrated on a series of test problems. The new method enables the solutions of optimal control problems at the same cost of solving the corresponding analysis problems just a few times

Aerodynamic Shape Optimization of Complex Aircraft Configurations via an Adjoint Formulation

This work describes the implementation of optimization techniques based on control theory for complex aircraft configurations. Here control theory is employed to derive the adjoint differential equations, the solution of which allows for a drastic reduction in computational costs over previous design methods (13, 12, 43, 38). In our earlier studies (19, 20, 22, 23, 39, 25, 40, 41, 42) it was shown that this method could be used to devise effective optimization procedures for airfoils, wings and wing-bodies subject to either analytic or arbitrary meshes. Design formulations for both potential flows and flows governed by the Euler equations have been demonstrated, showing that such methods can be devised for various governing equations (39, 25). In our most recent works (40, 42) the method was extended to treat wing-body configurations with a large number of mesh points, verifying that significant computational savings can be gained for practical design problems. In this paper the method is extended for the Euler equations to treat complete aircraft configurations via a new multiblock implementation. New elements include a multiblock-multigrid flow solver, a multiblock-multigrid adjoint solver, and a multiblock mesh perturbation scheme. Two design examples are presented in which the new method is used for the wing redesign of a transonic business jet

Three-Dimensional Aerodynamic Design Optimization Using Discrete Sensitivity Analysis and Parallel Computing

A hybrid automatic differentiation/incremental iterative method was implemented in the general purpose advanced computational fluid dynamics code (CFL3D Version 4.1) to yield a new code (CFL3D.ADII) that is capable of computing consistently discrete first order sensitivity derivatives for complex geometries. With the exception of unsteady problems, the new code retains all the useful features and capabilities of the original CFL3D flow analysis code. The superiority of the new code over a carefully applied method of finite-differences is demonstrated. A coarse grain, scalable, distributed-memory, parallel version of CFL3D.ADII was developed based on derivative stripmining . In this data-parallel approach, an identical copy of CFL3D.ADII is executed on each processor with different derivative input files. The effect of communication overhead on the overall parallel computational efficiency is negligible. However, the fraction of CFL3D.ADII duplicated on all processors has significant impact on the computational efficiency. To reduce the large execution time associated with the sequential 1-D line search in gradient-based aerodynamic optimization, an alternative parallel approach was developed. The execution time of the new approach was reduced effectively to that of one flow analysis, regardless of the number of function evaluations in the 1-D search. The new approach was found to yield design results that are essentially identical to those obtained from the traditional sequential approach but at much smaller execution time. The parallel CFL3D.ADII and the parallel 1-D line search are demonstrated in shape improvement studies of a realistic High Speed Civil Transport (HSCT) wing/body configuration represented by over 100 design variables and 200,000 grid points in inviscid supersonic flow on the 16 node IBM SP2 parallel computer at the Numerical Aerospace Simulation (NAS) facility, NASA Ames Research Center. In addition to making the handling of such a large problem possible, the use of parallel computation provided significantly reduced overall execution time and turnaround time

Simultaneous single-step one-shot optimization with unsteady PDEs

The single-step one-shot method has proven to be very efficient for PDE-constrained optimization where the partial differential equation (PDE) is solved by an iterative fixed point solver. In this approach, the simulation and optimization tasks are performed simultaneously in a single iteration. If the PDE is unsteady, finding an appropriate fixed point iteration is non-trivial. In this paper, we provide a framework that makes the single-step one-shot method applicable for unsteady PDEs that are solved by classical time-marching schemes. The one-shot method is applied to an optimal control problem with unsteady incompressible Navier-Stokes equations that are solved by an industry standard simulation code. With the Van-der-Pol oscillator as a generic model problem, the modified simulation scheme is further improved using adaptive time scales. Finally, numerical results for the advection-diffusion equation are presented. Keywords: Simultaneous optimization; One-shot method; PDE-constrained optimization; Unsteady PDE; Adaptive time scal

Aerodynamic Shape Optimization of Supersonic Aircraft Configurations via an Adjoint Formulation on Parallel Computers

This work describes the application of a control theory-based aerodynamic shape optimization method to the problem of supersonic aircraft design. The design process is greatly accelerated through the use of both control theory and a parallel implementation on distributed memory computers. Control theory is employed to derive the adjoint differential equations whose solution allows for the evaluation of design gradient information at a fraction of the computational cost required by previous design methods (13, 12, 44, 38). The resulting problem is then implemented on parallel distributed memory architectures using a domain decomposition approach, an optimized communication schedule, and the MPI (Message Passing Interface) Standard for portability and efficiency. The final result achieves very rapid aerodynamic design based on higher order computational fluid dynamics methods (CFD). In our earlier studies, the serial implementation of this design method (19, 20, 21, 23, 39, 25, 40, 41, 42, 43, 9) was shown to be effective for the optimization of airfoils, wings, wing-bodies, and complex aircraft configurations using both the potential equation and the Euler equations (39, 25). In our most recent paper, the Euler method was extended to treat complete aircraft configurations via a new multiblock implementation. Furthermore, during the same conference, we also presented preliminary results demonstrating that the basic methodology could be ported to distributed memory parallel computing architectures [241. In this paper, our concem will be to demonstrate that the combined power of these new technologies can be used routinely in an industrial design environment by applying it to the case study of the design of typical supersonic transport configurations. A particular difficulty of this test case is posed by the propulsion/airframe integration