X-ray imaging in pin-in-paste technology

Today, pin-in-paste technology is used extensively. With the help of pin-in-paste, through-hole devices can be soldered using a standard surface mount technology (SMT) process and hereby a reduction in wave soldering is possible. This can result in cost savings and a decrease in production cycle time. To ensure successful pin-in-paste soldering the following steps must be taken: solder paste volume calculations for through-hole components; stencil aperture design for the pin-in-paste application; solder paste deposition through stencil printing, application of solder volume increasing techniques after printing; reflow profile optimization; inspections using special methods for each individual process; final tests. The paste is printed into the through-holes. For high quality pin-in-paste solder joints a sufficient volume of paste is a fundamental requirement. Nevertheless, after printing the through-hole-filling is usually unknown. In this paper a new method is described how to accurately determine the volume of solder alloy in solder paste that is present in the through-hole, using X-ray measurements, image processing and calculations. In addition, a method is suggested to determine the measuring characteristics and gray-scale linearity of the X-ray machine

Robust approach to object recognition through fuzzy clustering and hough transform based methods

Object detection from two dimensional intensity images as well as three dimensional range images is considered. The emphasis is on the robust detection of shapes such as cylinders, spheres, cones, and planar surfaces, typically found in mechanical and manufacturing engineering applications. Based on the analyses of different HT methods, a novel method, called the Fast Randomized Hough Transform (FRHT) is proposed. The key idea of FRHT is to divide the original image into multiple regions and apply random sampling method to map data points in the image space into the parameter space or feature space, then obtain the parameters of true clusters. This results in the following characteristics, which are highly desirable in any method: high computation speed, low memory requirement, high result resolution and infinite parameter space. This project also considers use of fuzzy clustering techniques, such as Fuzzy C Quadric Shells (FCQS) clustering algorithm but combines the concept of noise prototype to form the Noise FCQS clustering algorithm that is robust against noise. Then a novel integrated clustering algorithm combining the advantages of FRHT and NFCQS methods is proposed. It is shown to be a robust clustering algorithm having the distinct advantages such as: the number of clusters need not be known in advance, the results are initialization independent, the detection accuracy is greatly improved, and the computation speed is very fast. Recent concepts from robust statistics, such as least trimmed squares estimation (LTS), minimum volume ellipsoid estimator (MVE) and the generalized MVE are also utilized to form a new robust algorithm called the generalized LTS for Quadric Surfaces (GLTS-QS) algorithm is developed. The experimental results indicate that the clustering method combining the FRHT and the GLTS-QS can improve clustering performance. Moreover, a new cluster validity method for circular clusters is proposed by considering the distribution of the points on the circular edge. Different methods for the computation of distance of a point from a cluster boundary, a common issue in all the range image clustering algorithms, are also discussed. The performance of all these algorithms is tested using various real and synthetic range and intensity images. The application of the robust clustering methods to the experimental granular flow research is also included

Semi-Supervised Pattern Recognition and Machine Learning for Eye-Tracking

The first step in monitoring an observer’s eye gaze is identifying and locating the image of their pupils in video recordings of their eyes. Current systems work under a range of conditions, but fail in bright sunlight and rapidly varying illumination. A computer vision system was developed to assist with the recognition of the pupil in every frame of a video, in spite of the presence of strong first-surface reflections off of the cornea. A modified Hough Circle detector was developed that incorporates knowledge that the pupil is darker than the surrounding iris of the eye, and is able to detect imperfect circles, partial circles, and ellipses. As part of processing the image is modified to compensate for the distortion of the pupil caused by the out-of-plane rotation of the eye. A sophisticated noise cleaning technique was developed to mitigate first surface reflections, enhance edge contrast, and reduce image flare. Semi-supervised human input and validation is used to train the algorithm. The final results are comparable to those achieved using a human analyst, but require only a tenth of the human interaction