Manufacturing Metallic Parts with Designed Mesostructure via Three-Dimensional Printing of Metal Oxide Powder

Cellular materials, metallic bodies with gaseous voids, are a promising class of materials that offer high strength accompanied by a relatively low mass. In this paper, the authors investigate the use of ThreeDimensional Printing (3DP) to manufacture metallic cellular materials by selectively printing binder into a bed of metal oxide ceramic powder. The resulting green part undergoes a thermal chemical post-process in order to convert it to metal. As a result of their investigation, the authors are able to create cellular materials made of maraging steel that feature wall sizes as small as 400 µm and angled trusses and channels that are 1 mm in diameter.Mechanical Engineerin

Entangled single-wire NiTi material: a porous metal with tunable superelastic and shape memory properties

NiTi porous materials with unprecedented superelasticity and shape memory were manufactured by self-entangling, compacting and heat treating NiTi wires. The versatile processing route used here allows to produce entanglements of either superelastic or ferroelastic wires with tunable mesostructures. Three dimensional (3D) X-ray microtomography shows that the entanglement mesostructure is homogeneous and isotropic. The thermomechanical compressive behavior of the entanglements was studied using optical measurements of the local strain field. At all relative densities investigated here ($\sim$ 25 - 40$\%$), entanglements with superelastic wires exhibit remarkable macroscale superelasticity, even after compressions up to 25$\%$, large damping capacity, discrete memory effect and weak strain-rate and temperature dependencies. Entanglements with ferroelastic wires resemble standard elastoplastic fibrous systems with pronounced residual strain after unloading. However, a full recovery is obtained by heating the samples, demonstrating a large shape memory effect at least up to 16% strain.Comment: 31 pages, 10 figures, submitted to Acta Materiali

A quadtree-polygon-based scaled boundary finite element method for image-based mesoscale fracture modelling in concrete

A quadtree-polygon scaled boundary finite element-based approach for image-based modelling of concrete fracture at the mesoscale is developed. Digital images representing the two-phase mesostructure of concrete, which comprises of coarse aggregates and mortar are either generated using a take-and-place algorithm with a user-defined aggregate volume ratio or obtained from X-ray computed tomography as an input. The digital images are automatically discretised for analysis by applying a balanced quadtree decomposition in combination with a smoothing operation. The scaled boundary finite element method is applied to model the constituents in the concrete mesostructure. A quadtree formulation within the framework of the scaled boundary finite element method is advantageous in that the displacement compatibility between the cells are automatically preserved even in the presence of hanging nodes. Moreover, the geometric flexibility of the scaled boundary finite element method facilitates the use of arbitrary sided polygons, allowing better representation of the aggregate boundaries. The computational burden is significantly reduced as there are only finite number of cell types in a balanced quadtree mesh. The cells in the mesh are connected to each other using cohesive interface elements with appropriate softening laws to model the fracture of the mesostructure. Parametric studies are carried out on concrete specimens subjected to uniaxial tension to investigate the effects of various parameters e.g. aggregate size distribution, porosity and aggregate volume ratio on the fracture of concrete at the meso-scale. Mesoscale fracture of concrete specimens obtained from X-ray computed tomography scans are carried out to demonstrate its feasibility

Hierarchically structured biphenylene-bridged periodic mesoporous organosilica

Novel composites of highly ordered and stable biphenyl-bridged periodic mesoporous organosilica (PMO) materials confined within the pores of anodic alumina membranes (AAM) were successfully synthesized by evaporation-induced self-assembly (EISA). 4,40-Bis(triethoxysilyl)biphenyl (BTEBP) was used as a precursor in combination with the ionic surfactant cetyltrimethylammonium bromide (CTAB) or triblock-copolymer F127 as structure-directing agents. The resulting mesophases were characterized by small angle X-ray scattering (SAXS) and transmission electron microscopy (TEM). With ionic CTAB as a structure directing agent, samples with a mixture of the 2D-hexagonal columnar and a lamellar mesophase were obtained within the AAM channels. When using the nonionic surfactant F127, mesophases with a 2D-hexagonal circular structure were formed in the AAM channels. Additionally, a cubic Im3m phase could also be obtained with the same nonionic surfactant after the addition of lithium chloride to the precursor solution. The stability of both the circular and cubic biphenylene-bridged PMO against calcination temperatures of up to 250 °C was confirmed by NMR spectroscopy. Nitrogen sorption in the porous composite membrane shows typical type IV isotherms and narrow pore size distributions. All the biphenyl PMO/AAM composites show fluorescence due to the existence of biphenyl chromophores in the stable organosilica framework

The bulge in the basal plane area of cuprate superconductors - evidence for 3a singlet hole pairs

The bulge in the doping dependence of the basal plane area in hole doped cuprate superconductors is connected with a non-double-occupancy constraint for the oxygen cages in the CuO_2 lattice. This constraint favors the formation of 3a hole pairs growing to filaments with gapless excitations along the (pi, pi) direction. Thus in the pseudogap regime a nodal metal of hole pairs is created. Densest packed 3a hole pairs stabilize the optimum doped state at n =1/6 ~ 0.16.Comment: 2 pages, 2 figures, submitted to Physica C (Proceedings of the M2S-HTSC-VIII Conference, Dresden, Germany

Role of material properties and mesostructure on dynamic deformation and shear instability in Al-W granular composites

Dynamic experiments with Al-W granular/porous composites revealed qualitatively different behavior with respect to shear localization depending on bonding between Al particles. Two-dimensional numerical modeling was used to explore the mesomechanics of the large strain dynamic deformation in Al-W granular/porous composites and explain the experimentally observed differences in shear localization between composites with various mesostructures. Specifically, the bonding between the Al particles, the porosity, the roles of the relative particle sizes of Al and W, the arrangements of the W particles, and the material properties of Al were investigated using numerical calculations. It was demonstrated in simulations that the bonding between the "soft" Al particles facilitated shear localization as seen in the experiments. Numerical calculations and experiments revealed that the mechanism of the shear localization in granular composites is mainly due to the local high strain flow of "soft" Al around the "rigid" W particles causing localized damage accumulation and subsequent growth of the meso/macro shear bands/cracks. The "rigid" W particles were the major geometrical factor determining the initiation and propagation of "kinked" shear bands in the matrix of "soft" Al particles, leaving some areas free of extensive plastic deformation as observed in experiments and numerical calculations.Comment: 10 pages, 14 figures, submitted to Journal of Applied Physic

Mechanisms of fragmentation of Al-W granular composites under dynamic loading

Numerical simulations of Aluminum (Al) and Tungsten (W) granular composite rings under various dynamic loading conditions caused by explosive loading were examined. Three competing mechanisms of fragmentation were observed: a continuum level mechanism generating large macrocracks described by the Grady-Kipp fragmentation mechanism, a mesoscale mechanism generating voids and microcracks near the initially unbonded Al/W interfaces due to tensile strains, and a mesoscale jetting due to the development of large velocity gradients between the W particles and adjacent Al. These mesoscale mechanisms can be used to tailor the size of the fragments by selecting an appropriate initial mesostructure for a given loading condition.Comment: 10 pages, 3 figures, submitted to AP