The single row layout problem with clearances

The single row layout problem (SRLP) is a specially structured instance of the classical facility layout problem, especially used in flexible manufacturing systems. The SRLP consists of finding the most efficient arrangement of a given number of machines along one side of the material handling path with the purpose of minimising the total weighted sum of distances among all machine pairs. To reflect real manufacturing situations, a minimum space (so-called clearances) between machines may be required by observing technological constraints, safety considerations and regulations. This thesis intends to outline the different concepts of clearances used in literature and analyse their effects on modelling and solution approaches for the SRLP. In particular the special characteristics of sequence-dependent, asymmetric clearances are discussed and finally extended to large size clearances (machine-spanning clearances). For this, adjusted and novel model formulations and solution approaches are presented. Furthermore, a comprehensive survey of articles published in this research area since 2000 is provided which identify recent developments and emerging trends in SRLP

Intelligent systems in manufacturing: current developments and future prospects

Global competition and rapidly changing customer requirements are demanding increasing changes in manufacturing environments. Enterprises are required to constantly redesign their products and continuously reconfigure their manufacturing systems. Traditional approaches to manufacturing systems do not fully satisfy this new situation. Many authors have proposed that artificial intelligence will bring the flexibility and efficiency needed by manufacturing systems. This paper is a review of artificial intelligence techniques used in manufacturing systems. The paper first defines the components of a simplified intelligent manufacturing systems (IMS), the different Artificial Intelligence (AI) techniques to be considered and then shows how these AI techniques are used for the components of IMS

Facility layout problem: Bibliometric and benchmarking analysis

Facility layout problem is related to the location of departments in a facility area, with the aim of determining the most effective configuration. Researches based on different approaches have been published in the last six decades and, to prove the effectiveness of the results obtained, several instances have been developed. This paper presents a general overview on the extant literature on facility layout problems in order to identify the main research trends and propose future research questions. Firstly, in order to give the reader an overview of the literature, a bibliometric analysis is presented. Then, a clusterization of the papers referred to the main instances reported in literature was carried out in order to create a database that can be a useful tool in the benchmarking procedure for researchers that would approach this kind of problems

Design and operational control of an AGV system

In this paper we first deal with the design and operational control of Automated Guided Vehicle (AGV) systems, starting from the literature on these topics. Three main issues emerge: track layout, the number of AGVs required and operational transportation control. An hierarchical queueing network approach to determine the number of AGVs is decribed. Also basic concepts are presented for the transportation control of both a job-shop and a flow-shop. Next we report on the results of a case study, in which track layout and transportation control are the main issues. Finally we suggest some topics for further research

Fabrication and characterization of nanostructured fluorine doped tin oxide thin film for dssc by hydrothermal method

Nanostructured Fluorine Doped Tin Oxide (FTO) thin film has been successfully synthesized on top of bare FTO layer substrates using hydrothermal method. The performance of FTO thin film including conductivity and transparency depend on the surface morphology and the properties of the material. Hydrothermal method has proven to be a very good method for the fabrication of novel metal oxides. Thus, a new nanostructured FTO thin film like nanorice has been fabricated using one step hydrothermal method. FTO nanorice thin films were obtained from the reaction of tin (iv) chloride (SnCl4), ammonium fluoride (NH4F), acetone, deionized water and hydrochloric acid (HCl). The compound was prepared in an autoclave at 150°C hydrothermal temperature for different reaction times of 5 hours, 10 hours, 15 hours, and 20 hours. FESEM studies on the surface morphologies of all the samples showed that nanorice structure had formed to fully cover the bare FTO substrate. Then, to further the optimization of FTO nanorice thin film, this research focused on studying the effect of hydrothermal temperature on FTO nanorice thin films. The experiments were conducted at 130°C, 140°C, 150°C, 160°C, and 170°C of hydrothermal temperature in constant reaction time of 10 hours. Basically, there were six properties studied; surface morphology, structural, element composition, thickness measurement, electrical and optical properties. At the end of this research, homogeneous FTO thin film has been successfully prepared. By controlling the reaction time and hydrothermal temperature, a transparent FTO film with beyond 85% percentage of transmittance was developed. The FTO thin film produced at 10 hour reaction time and 150°C of hydrothermal temperature time gave the low sheet resistance of 0.012 Ohm/sq with high transparency. The DSSC fabricated using the optimized FTO film gave higher efficiency of 2.77% compared to commercial FTO of 1.93%

Overview of Dynamic Facility Layout Planning as a Sustainability Strategy

[EN] The facility layout design problem is significantly relevant within the business operations strategies framework and has emerged as an alternate strategy towards supply chain sustainability. However, its wide coverage in the scientific literature has focused mainly on the static planning approach and disregarded the dynamic approach, which is very useful in real-world applications. In this context, the present article offers a literature review of the dynamic facility layout problem (DFLP). First, a taxonomy of the reviewed papers is proposed based on the problem formulation current trends (related to the problem type, planning phase, planning approach, number of facilities, number of floors, number of departments, space consideration, department shape, department dimensions, department area, and materials handling configuration); the mathematical modeling approach (regarding the type of model, type of objective function, type of constraints, nature of market demand, type of data, and distance metric), and the considered solution approach. Then, the extent to which recent research into DFLP has contributed to supply chain sustainability by addressing its three performance dimensions (economic, environmental, social) is described. Finally, some future research guidelines are provided.This research was funded by the Spanish Ministry of Science, Innovation and Universities Project CADS4.0, grant number RTI2018-101344-B-I00; and the Valencian Community ERDF Programme 2014-2020, grant number IDIFEDER/2018/025.Pérez-Gosende, P.; Mula, J.; Díaz-Madroñero Boluda, FM. (2020). Overview of Dynamic Facility Layout Planning as a Sustainability Strategy. Sustainability. 12(19):1-16. https://doi.org/10.3390/su12198277S1161219Ghassemi Tari, F., & Neghabi, H. (2015). A new linear adjacency approach for facility layout problem with unequal area departments. Journal of Manufacturing Systems, 37, 93-103. doi:10.1016/j.jmsy.2015.09.003Kheirkhah, A., Navidi, H., & Messi Bidgoli, M. (2015). Dynamic Facility Layout Problem: A New Bilevel Formulation and Some Metaheuristic Solution Methods. IEEE Transactions on Engineering Management, 62(3), 396-410. doi:10.1109/tem.2015.2437195Altuntas, S., & Selim, H. (2012). 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International Journal of Physical Distribution & Logistics Management, 38(5), 360-387. doi:10.1108/09600030810882816Carter, C. R., & Washispack, S. (2018). Mapping the Path Forward for Sustainable Supply Chain Management: A Review of Reviews. Journal of Business Logistics, 39(4), 242-247. doi:10.1111/jbl.12196Roy, V., Schoenherr, T., & Charan, P. (2018). The thematic landscape of literature in sustainable supply chain management (SSCM). International Journal of Operations & Production Management, 38(4), 1091-1124. doi:10.1108/ijopm-05-2017-0260Barbosa-Póvoa, A. P., da Silva, C., & Carvalho, A. (2018). Opportunities and challenges in sustainable supply chain: An operations research perspective. European Journal of Operational Research, 268(2), 399-431. doi:10.1016/j.ejor.2017.10.036Tonelli, F., Evans, S., & Taticchi, P. (2013). Industrial sustainability: challenges, perspectives, actions. International Journal of Business Innovation and Research, 7(2), 143. doi:10.1504/ijbir.2013.052576Sánchez-Flores, R. B., Cruz-Sotelo, S. E., Ojeda-Benitez, S., & Ramírez-Barreto, M. E. (2020). Sustainable Supply Chain Management—A Literature Review on Emerging Economies. Sustainability, 12(17), 6972. doi:10.3390/su12176972Ford, S., & Despeisse, M. (2016). Additive manufacturing and sustainability: an exploratory study of the advantages and challenges. Journal of Cleaner Production, 137, 1573-1587. doi:10.1016/j.jclepro.2016.04.150Kamble, S. S., Gunasekaran, A., & Gawankar, S. A. (2018). Sustainable Industry 4.0 framework: A systematic literature review identifying the current trends and future perspectives. Process Safety and Environmental Protection, 117, 408-425. doi:10.1016/j.psep.2018.05.009Khuntia, J., Saldanha, T. J. V., Mithas, S., & Sambamurthy, V. (2018). Information Technology and Sustainability: Evidence from an Emerging Economy. Production and Operations Management, 27(4), 756-773. doi:10.1111/poms.12822Roy, S., Das, M., Ali, S. M., Raihan, A. S., Paul, S. K., & Kabir, G. (2020). Evaluating strategies for environmental sustainability in a supply chain of an emerging economy. Journal of Cleaner Production, 262, 121389. doi:10.1016/j.jclepro.2020.121389Morais, D. O. C., & Silvestre, B. S. (2018). Advancing social sustainability in supply chain management: Lessons from multiple case studies in an emerging economy. Journal of Cleaner Production, 199, 222-235. doi:10.1016/j.jclepro.2018.07.097Stindt, D. (2017). A generic planning approach for sustainable supply chain management - How to integrate concepts and methods to address the issues of sustainability? Journal of Cleaner Production, 153, 146-163. doi:10.1016/j.jclepro.2017.03.126MOSLEMIPOUR, G., LEE, T. S., & LOONG, Y. T. (2017). Performance Analysis of Intelligent Robust Facility Layout Design. Chinese Journal of Mechanical Engineering, 30(2), 407-418. doi:10.1007/s10033-017-0073-9Emami, S., & S. Nookabadi, A. (2013). Managing a new multi-objective model for the dynamic facility layout problem. The International Journal of Advanced Manufacturing Technology, 68(9-12), 2215-2228. doi:10.1007/s00170-013-4820-5Al Hawarneh, A., Bendak, S., & Ghanim, F. (2019). Dynamic facilities planning model for large scale construction projects. Automation in Construction, 98, 72-89. doi:10.1016/j.autcon.2018.11.021Pournaderi, N., Ghezavati, V. R., & Mozafari, M. (2019). Developing a mathematical model for the dynamic facility layout problem considering material handling system and optimizing it using cloud theory-based simulated annealing algorithm. SN Applied Sciences, 1(8). doi:10.1007/s42452-019-0865-xTuranoğlu, B., & Akkaya, G. (2018). A new hybrid heuristic algorithm based on bacterial foraging optimization for the dynamic facility layout problem. Expert Systems with Applications, 98, 93-104. doi:10.1016/j.eswa.2018.01.011Moslemipour, G., Lee, T. S., & Rilling, D. (2011). A review of intelligent approaches for designing dynamic and robust layouts in flexible manufacturing systems. The International Journal of Advanced Manufacturing Technology, 60(1-4), 11-27. doi:10.1007/s00170-011-3614-xTebaldi, L., Bigliardi, B., & Bottani, E. (2018). Sustainable Supply Chain and Innovation: A Review of the Recent Literature. Sustainability, 10(11), 3946. doi:10.3390/su10113946Tseng, M.-L., Islam, M. S., Karia, N., Fauzi, F. A., & Afrin, S. (2019). A literature review on green supply chain management: Trends and future challenges. Resources, Conservation and Recycling, 141, 145-162. doi:10.1016/j.resconrec.2018.10.009Ghobakhloo, M. (2020). Industry 4.0, digitization, and opportunities for sustainability. Journal of Cleaner Production, 252, 119869. doi:10.1016/j.jclepro.2019.119869Boar, A., Bastida, R., & Marimon, F. (2020). A Systematic Literature Review. Relationships between the Sharing Economy, Sustainability and Sustainable Development Goals. Sustainability, 12(17), 6744. doi:10.3390/su12176744Novais, L., Maqueira, J. M., & Ortiz-Bas, Á. (2019). A systematic literature review of cloud computing use in supply chain integration. Computers & Industrial Engineering, 129, 296-314. doi:10.1016/j.cie.2019.01.056Masi, D., Day, S., & Godsell, J. (2017). Supply Chain Configurations in the Circular Economy: A Systematic Literature Review. Sustainability, 9(9), 1602. doi:10.3390/su9091602Zavala-Alcívar, A., Verdecho, M.-J., & Alfaro-Saiz, J.-J. (2020). A Conceptual Framework to Manage Resilience and Increase Sustainability in the Supply Chain. Sustainability, 12(16), 6300. doi:10.3390/su12166300Li, K., Rollins, J., & Yan, E. (2017). Web of Science use in published research and review papers 1997–2017: a selective, dynamic, cross-domain, content-based analysis. Scientometrics, 115(1), 1-20. doi:10.1007/s11192-017-2622-5Kulturel-Konak, S., & Konak, A. (2014). A large-scale hybrid simulated annealing algorithm for cyclic facility layout problems. Engineering Optimization, 47(7), 963-978. doi:10.1080/0305215x.2014.933825Madhusudanan Pillai, V., Hunagund, I. B., & Krishnan, K. K. (2011). Design of robust layout for Dynamic Plant Layout Problems. Computers & Industrial Engineering, 61(3), 813-823. doi:10.1016/j.cie.2011.05.014Peng, Y., Zeng, T., Fan, L., Han, Y., & Xia, B. (2018). An Improved Genetic Algorithm Based Robust Approach for Stochastic Dynamic Facility Layout Problem. Discrete Dynamics in Nature and Society, 2018, 1-8. doi:10.1155/2018/1529058McKendall, A. R., & Hakobyan, A. (2010). Heuristics for the dynamic facility layout problem with unequal-area departments. European Journal of Operational Research, 201(1), 171-182. doi:10.1016/j.ejor.2009.02.028Yang, C.-L., Chuang, S.-P., & Hsu, T.-S. (2010). A genetic algorithm for dynamic facility planning in job shop manufacturing. The International Journal of Advanced Manufacturing Technology, 52(1-4), 303-309. doi:10.1007/s00170-010-2733-0Abedzadeh, M., Mazinani, M., Moradinasab, N., & Roghanian, E. (2012). Parallel variable neighborhood search for solving fuzzy multi-objective dynamic facility layout problem. The International Journal of Advanced Manufacturing Technology, 65(1-4), 197-211. doi:10.1007/s00170-012-4160-xGuan, X., Dai, X., Qiu, B., & Li, J. (2012). A revised electromagnetism-like mechanism for layout design of reconfigurable manufacturing system. Computers & Industrial Engineering, 63(1), 98-108. doi:10.1016/j.cie.2012.01.016Jolai, F., Tavakkoli-Moghaddam, R., & Taghipour, M. (2012). A multi-objective particle swarm optimisation algorithm for unequal sized dynamic facility layout problem with pickup/drop-off locations. International Journal of Production Research, 50(15), 4279-4293. doi:10.1080/00207543.2011.613863Kia, R., Baboli, A., Javadian, N., Tavakkoli-Moghaddam, R., Kazemi, M., & Khorrami, J. (2012). Solving a group layout design model of a dynamic cellular manufacturing system with alternative process routings, lot splitting and flexible reconfiguration by simulated annealing. Computers & Operations Research, 39(11), 2642-2658. doi:10.1016/j.cor.2012.01.012McKendall, A. R., & Liu, W.-H. (2012). New Tabu search heuristics for the dynamic facility layout problem. International Journal of Production Research, 50(3), 867-878. doi:10.1080/00207543.2010.545446Hosseini-Nasab, H., & Emami, L. (2013). A hybrid particle swarm optimisation for dynamic facility layout problem. International Journal of Production Research, 51(14), 4325-4335. doi:10.1080/00207543.2013.774486Kaveh, M., Dalfard, V. M., & Amiri, S. (2013). A new intelligent algorithm for dynamic facility layout problem in state of fuzzy constraints. Neural Computing and Applications, 24(5), 1179-1190. doi:10.1007/s00521-013-1339-5KIA, R., JAVADIAN, N., PAYDAR, M. M., & SAIDI-MEHRABAD, M. (2013). A SIMULATED ANNEALING FOR INTRA-CELL LAYOUT DESIGN OF DYNAMIC CELLULAR MANUFACTURING SYSTEMS WITH ROUTE SELECTION, PURCHASING MACHINES AND CELL RECONFIGURATION. Asia-Pacific Journal of Operational Research, 30(04), 1350004. doi:10.1142/s0217595913500048Mazinani, M., Abedzadeh, M., & Mohebali, N. (2012). Dynamic facility layout problem based on flexible bay structure and solving by genetic algorithm. The International Journal of Advanced Manufacturing Technology, 65(5-8), 929-943. doi:10.1007/s00170-012-4229-6Samarghandi, H., Taabayan, P., & Behroozi, M. (2013). Metaheuristics for fuzzy dynamic facility layout problem with unequal area constraints and closeness ratings. The International Journal of Advanced Manufacturing Technology, 67(9-12), 2701-2715. doi:10.1007/s00170-012-4685-zYu-Hsin Chen, G. (2013). A new data structure of solution representation in hybrid ant colony optimization for large dynamic facility layout problems. International Journal of Production Economics, 142(2), 362-371. doi:10.1016/j.ijpe.2012.12.012Bozorgi, N., Abedzadeh, M., & Zeinali, M. (2014). Tabu search heuristic for efficiency of dynamic facility layout problem. The International Journal of Advanced Manufacturing Technology, 77(1-4), 689-703. doi:10.1007/s00170-014-6460-9CHEN, G. Y.-H., & LO, J.-C. (2014). DYNAMIC FACILITY LAYOUT WITH MULTI-OBJECTIVES. Asia-Pacific Journal of Operational Research, 31(04), 1450027. doi:10.1142/s0217595914500274Hosseini, S., Khaled, A. A., & Vadlamani, S. (2014). Hybrid imperialist competitive algorithm, variable neighborhood search, and simulated annealing for dynamic facility layout problem. Neural Computing and Applications, 25(7-8), 1871-1885. doi:10.1007/s00521-014-1678-xKia, R., Khaksar-Haghani, F., Javadian, N., & Tavakkoli-Moghaddam, R. (2014). Solving a multi-floor layout design model of a dynamic cellular manufacturing system by an efficient genetic algorithm. Journal of Manufacturing Systems, 33(1), 218-232. doi:10.1016/j.jmsy.2013.12.005Nematian, J. (2014). A robust single row facility layout problem with fuzzy random variables. The International Journal of Advanced Manufacturing Technology, 72(1-4), 255-267. doi:10.1007/s00170-013-5564-yPourvaziri, H., & Naderi, B. (2014). A hybrid multi-population genetic algorithm for the dynamic facility layout problem. Applied Soft Computing, 24, 457-469. doi:10.1016/j.asoc.2014.06.051Derakhshan Asl, A., & Wong, K. Y. (2015). Solving unequal-area static and dynamic facility layout problems using modified particle swarm optimization. Journal of Intelligent Manufacturing, 28(6), 1317-1336. doi:10.1007/s10845-015-1053-5Li, L., Li, C., Ma, H., & Tang, Y. (2015). An Optimization Method for the Remanufacturing Dynamic Facility Layout Problem with Uncertainties. Discrete Dynamics in Nature and Society, 2015, 1-11. doi:10.1155/2015/685408Ulutas, B., & Islier, A. A. (2015). Dynamic facility layout problem in footwear industry. Journal of Manufacturing Systems, 36, 55-61. doi:10.1016/j.jmsy.2015.03.004Zarea Fazlelahi, F., Pournader, M., Gharakhani, M., & Sadjadi, S. J. (2016). A robust approach to design a single facility layout plan in dynamic manufacturing environments using a permutation-based genetic algorithm. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 230(12), 2264-2274. doi:10.1177/0954405415615728Hosseini, S. S., & Seifbarghy, M. (2016). A novel meta-heuristic algorithm for multi-objective dynamic facility layout problem. RAIRO - Operations Research, 50(4-5), 869-890. doi:10.1051/ro/2016057Pourvaziri, H., & Pierreval, H. (2017). Dynamic facility layout problem based on open queuing network theory. European Journal of Operational Research, 259(2), 538-553. doi:10.1016/j.ejor.2016.11.011Tayal, A., & Singh, S. P. (2016). Integrating big data analytic and hybrid firefly-chaotic simulated annealing approach for facility layout problem. Annals of Operations Research, 270(1-2), 489-514. doi:10.1007/s10479-016-2237-xKumar, R., & Singh, S. P. (2017). A similarity score-based two-phase heuristic approach to solve the dynamic cellular facility layout for manufacturing systems. Engineering Optimization, 49(11), 1848-1867. doi:10.1080/0305215x.2016.1274205Liu, J., Wang, D., He, K., & Xue, Y. (2017). Combining Wang–Landau sampling algorithm and heuristics for solving the unequal-area dynamic facility layout problem. European Journal of Operational Research, 262(3), 1052-1063. doi:10.1016/j.ejor.2017.04.002Vitayasak, S., Pongcharoen, P., & Hicks, C. (2017). A tool for solving stochastic dynamic facility layout problems with stochastic demand using either a Genetic Algorithm or modified Backtracking Search Algorithm. International Journal of Production Economics, 190, 146-157. doi:10.1016/j.ijpe.2016.03.019Xiao, Y., Xie, Y., Kulturel-Konak, S., & Konak, A. (2017). A problem evolution algorithm with linear programming for the dynamic facility layout problem—A general layout formulation. Computers & Operations Research, 88, 187-207. doi:10.1016/j.cor.2017.06.025Li, J., Tan, X., & Li, J. (2018). Research on Dynamic Facility Layout Problem of Manufacturing Unit Considering Human Factors. Mathematical Problems in Engineering, 2018, 1-13. doi:10.1155/2018/6040561Vitayasak, S., & Pongcharoen, P. (2018). Performance improvement of Teaching-Learning-Based Optimisation for robust machine layout design. Expert Systems with Applications, 98, 129-152. doi:10.1016/j.eswa.2018.01.005Wei, X., Yuan, S., & Ye, Y. (2019). Optimizing facility layout planning for reconfigurable manufacturing system based on chaos genetic algorithm. Production & Manufacturing Research, 7(1), 109-124. doi:10.1080/21693277.2019.1602486Kulturel-Konak, S. (2007). Approaches to uncertainties in facility layout problems: Perspectives at the beginning of the 21st Century. Journal of Intelligent Manufacturing, 18(2), 273-284. doi:10.1007/s10845-007-0020-1Sharma, P., & Singhal, S. (2016). Implementation of fuzzy TOPSIS methodology in selection of procedural approach for facility layout planning. The International Journal of Advanced Manufacturing Technology, 88(5-8), 1485-1493. doi:10.1007/s00170-016-8878-8Bukchin, Y., & Tzur, M. (2014). A new MILP approach for the facility process-layout design problem with rectangular and L/T shape departments. 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Scheduling of non-repetitive lean manufacturing systems under uncertainty using intelligent agent simulation

World-class manufacturing paradigms emerge from specific types of manufacturing systems with which they remain associated until they are obsolete. Since its introduction the lean paradigm is almost exclusively implemented in repetitive manufacturing systems employing flow-shop layout configurations. Due to its inherent complexity and combinatorial nature, scheduling is one application domain whereby the implementation of manufacturing philosophies and best practices is particularly challenging. The study of the limited reported attempts to extend leanness into the scheduling of non-repetitive manufacturing systems with functional shop-floor configurations confirms that these works have adopted a similar approach which aims to transform the system mainly through reconfiguration in order to increase the degree of manufacturing repetitiveness and thus facilitate the adoption of leanness. This research proposes the use of leading edge intelligent agent simulation to extend the lean principles and techniques to the scheduling of non-repetitive production environments with functional layouts and no prior reconfiguration of any form. The simulated system is a dynamic job-shop with stochastic order arrivals and processing times operating under a variety of dispatching rules. The modelled job-shop is subject to uncertainty expressed in the form of high priority orders unexpectedly arriving at the system, order cancellations and machine breakdowns. The effect of the various forms of the stochastic disruptions considered in this study on system performance prior and post the introduction of leanness is analysed in terms of a number of time, due date and work-in-progress related performance metrics

Flexible automation and the loss of pooling synergy

This paper focuses on the effects of flexible automation on the performance of a job shop. Flexible automated machines may significantly improve the delivery performance and the flow time of jobs. The insertion of a flexible automated system in a job shop, however, also has a counter effect on the manufacturing performance. This is caused by the reduction of pooling synergy due to the dedication implied by flexible automated machines. This paper investigates by means of a simulation study to what extent the loss of pooling synergy will deteriorate job shop performance. Simulation is also used to indicate the level of efficiency of the automated machinery needed to overcome the negative effect of the loss of pooling synergy. The simulation study also highlights the importance of appropriate off-line assignment rules, which assign jobs to either the conventional or automated machines. Major conclusion of this paper is that the ‘pooling loss effect’ should be taken into account in the design and justification of new flexible automated machinery. The design of appropriate offline assignment rules, furthermore, has to be seen as an integral part of investment in new technology.