Integrated management of hierarchical levels: towards a CAPE tool

The integration of decision-making procedures usually assigned to different hierarchical production systems requires the use of complex mathematical models and high computational efforts, in addition to the need of an extensive management of data and knowledge within the production systems. This work addresses this integration problem and proposes a comprehensive solution approach, as well as guidelines for Computer Aided Process Engineering (CAPE) tools managing the corresponding cyberinfrastructure. This study presents a methodology based on a domain ontology which is used as the connector between the introduced data, the different available formulations developed to solve the decision-making problem, and the necessary information to build the finally required problem instance. The methodology has demonstrated its capability to help exploiting different available decision-making problem formulations in complex cases, leading to new applications and/or extensions of these available formulations in a robust and flexible way.Peer ReviewedPostprint (author's final draft

Management and Control of Domestic Smart Grid Technology

Emerging new technologies like distributed generation, distributed storage, and demand-side load management will change the way we consume and produce energy. These techniques enable the possibility to reduce the greenhouse effect and improve grid stability by optimizing energy streams. By smartly applying future energy production, consumption, and storage techniques, a more energy-efficient electricity supply chain can be achieved. In this paper a three-step control methodology is proposed to manage the cooperation between these technologies, focused on domestic energy streams. In this approach, (global) objectives like peak shaving or forming a virtual power plant can be achieved without harming the comfort of residents. As shown in this work, using good predictions, in advance planning and real-time control of domestic appliances, a better matching of demand and supply can be achieved.\ud \u

Production planning systems for cellular manufacturing

New product development is one of the most powerful but difficult activities in business. It is also a very important factor affecting final product quality. There are many techniques available for new product development. Experimental design is now regarded as one of the most significant techniques. In this article, we will discuss how to use the technique of experimental design in developing a new product - an extrusion press. In order to provide a better understanding of this specific process, a brief description of the extrusion press is presented. To ensure the successful development of the extrusion press, customer requirements and expectations were obtained by detailed market research. The critical and non-critical factors affecting the performance of the extrusion press were identified in preliminary experiments. Through conducting single factorial experiments, the critical factorial levels were determined. The relationships between the performance indexes of the extrusion press and the four critical factors were determined on the basis of multi-factorial experiments. The mathematical models for the performance of the extrusion press were established according to a central composite rotatable design. The best combination of the four critical factors and the optimum performance indexes were determined by optimum design. The results were verified by conducting a confirmatory experiment. Finally, a number of conclusions became evident.

Demand side load management using a three step optimization methodology

In order to keep a proper functional electricity grid and to prevent large investments in the current grid, the creation, transmission and consumption of electricity needs to be controlled and organized in a different way as done nowadays. Smart meters, distributed generation and -storage and demand side management are novel technologies introduced to reach a sustainable, more efficient and reliable electricity supply. Although these technologies are very promising to reach these goals, coordination between these technologies is required. It is therefore expected that ICT is going to play an important role in future smart grids. In this paper, we present the results of our three step control strategy designed to optimize the overall energy efficiency and to increase the amount of generation based on renewable resources with the ultimate goal to reduce the CO2 emission resulting from generation electricity. The focus of this work is on the control algorithms used to reshape the energy demand profile of a large group of buildings and their requirements on the smart grid. In a use case, steering a large group of freezers, we are able to reshape a demand profile full of peaks to a nicely smoothed demand profile, taking into the account the amount of available communication bandwidth and exploiting the available computation power distributed in the grid

Combined make-to-order and make-to-stock in a food production system

The research into multi-product production/inventory control systems has mainly assumed one of the two strategies: Make-to-Order (MTO) or Make-to-Stock (MTS). In practice, however, many companies cater to an increasing variety of products with varying logistical demands (e.g. short due dates, specific products) and production characteristics (e.g. capacity usage, setup) to different market segments and so they are moving to more MTO-production. As a consequence they operate under a hybrid MTO-MTS strategy. Important issues arising out of such situations are, for example, which products should be manufactured to stock and which ones on order and, how to allocate capacity among various MTO-MTS products. This paper presents the state-of-the-art literature review of the combined MTO-MTS production situations. A variety of production management issues in the context of food processing companies, where combined MTO-MTS production is quite common, are discussed in details. The authors propose a comprehensive hierarchical planning framework that covers the important production management decisions to serve as a starting point for evaluation and further research on the planning system for MTO-MTS situations.

Prospects of a mathematical theory of human behavior in complex man-machine systems tasks

A hierarchy of human activities is derived by analyzing automobile driving in general terms. A structural description leads to a block diagram and a time-sharing computer analogy. The range of applicability of existing mathematical models is considered with respect to the hierarchy of human activities in actual complex tasks. Other mathematical tools so far not often applied to man machine systems are also discussed. The mathematical descriptions at least briefly considered here include utility, estimation, control, queueing, and fuzzy set theory as well as artificial intelligence techniques. Some thoughts are given as to how these methods might be integrated and how further work might be pursued

A review of data visualization: opportunities in manufacturing sequence management.

Data visualization now benefits from developments in technologies that offer innovative ways of presenting complex data. Potentially these have widespread application in communicating the complex information domains typical of manufacturing sequence management environments for global enterprises. In this paper the authors review the visualization functionalities, techniques and applications reported in literature, map these to manufacturing sequence information presentation requirements and identify the opportunities available and likely development paths. Current leading-edge practice in dynamic updating and communication with suppliers is not being exploited in manufacturing sequence management; it could provide significant benefits to manufacturing business. In the context of global manufacturing operations and broad-based user communities with differing needs served by common data sets, tool functionality is generally ahead of user application

Global supply chains of high value low volume products

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