An Extended Review on Fabric Defects and Its Detection Techniques

In Textile Industry, Quality of the Fabric is the main important factor. At the initial stage, it is very essential to identify and avoid the fabrics faults/defects and hence human perception consumes lot of time and cost to reveal the fabrics faults. Now-a-days Automated Inspection Systems are very useful to decrease the fault prediction time and gives best visualizing clarity- based on computer vision and image processing techniques. This paper made an extended review about the quality parameters in the fiber-to-fabric process, fabrics defects detection terminologies applied on major three clusters of fabric defects knitting, woven and sewing fabric defects. And this paper also explains about the statistical performance measures which are used to analyze the defect detection process. Also, comparison among the methods proposed in the field of fabric defect detection

Fabric defect segmentation using multichannel blob detectors

The problem of automated defect detection in textured materials is investigated. A new algorithm based on multichannel filtering is presented. The texture features are extracted by filtering the acquired image using a filter bank consisting of a number of real Gabor functions, with multiple narrow spatial frequency and orientation channels. For each image, we propose the use of image fusion to multiplex the information from sixteen different channels obtained in four orientations. Adaptive degrees of thresholding and the associated effect on sensitivity to material impurities are discussed. This algorithm realizes large computational savings over the previous approaches and enables high-quality real-time defect detection. The performance of this algorithm has been tested thoroughly on real fabric defects, and experimental results have confirmed the usefulness of the approach.published_or_final_versio

Reports on industrial information technology. Vol. 12

The 12th volume of Reports on Industrial Information Technology presents some selected results of research achieved at the Institute of Industrial Information Technology during the last two years.These results have contributed to many cooperative projects with partners from academia and industry and cover current research interests including signal and image processing, pattern recognition, distributed systems, powerline communications, automotive applications, and robotics

An Inventive Method to Fabric Part Structural Defect Detection Using Frame Harmonizing

Using a frame harmonizing based approach, this paper examines paper defects. In the textiles industry, the quick cutting and sewing of fabric has resulted in a lot of small mistakes, making this task extremely difficult. Especially these deformities won't be quickly recognized by specialists as well as programming. A novel frame harmonizing method is used in our system to find flaws in the fabric production process. Transformation and filtering techniques are used for the inputted fabric image frame. The conventional outline extraction method Berkeley edge detector is used to extract the edge map. Contour-based features are extracted and classified by K-Nearest Neighbour (KNN) classifier. The experimentation with real-time data set produced the outstanding performance results when compared with state of the art methods

Statistical decision methods in the presence of linear nuisance parameters and despite imaging system heteroscedastic noise: Application to wheel surface inspection

International audienceThis paper proposes a novel method for fully automatic anomaly detection on objects inspected using an imaging system. In order to address the inspection of a wide range of objects and to allow the detection of any anomaly, an original adaptive linear parametric model is proposed; The great flexibility of this adaptive model offers highest accuracy for a wide range of complex surfaces while preserving detection of small defects. In addition, because the proposed original model remains linear it allows the application of the hypothesis testing theory to design a test whose statistical performances are analytically known. Another important novelty of this paper is that it takes into account the specific heteroscedastic noise of imaging systems. Indeed, in such systems, the noise level depends on the pixels’ intensity which should be carefully taken into account for providing the proposed test with statistical properties. The proposed detection method is then applied for wheels surface inspection using an imaging system. Due to the nature of the wheels, the different elements are analyzed separately. Numerical results on a large set of real images show both the accuracy of the proposed adaptive model and the sharpness of the ensuing statistical test

Automation of painted slate inspection

This thesis is concerned with the problem of how to detect visual defects on painted slates using an automated visual inspection system. The vision system that has been developed consists of two major components. The first component addresses issues such as the mechanical implementation and interfacing the inspection system with the optical and sensing equipment whereas the second component involves the development of an image processing algorithm able to identify the visual defects present on the slate surface. The visual defects can be roughly classified into two distinct categories. In this way, substrate faults occur when the slate is not fully formed or has excess material whilst paint faults describe a slate of uneven colour or gloss level. A key element in successfully imaging the slate surface defects is the illumination set-up. After extensive testing, an effective collimated lighting topology was selected and is described in detail. Imaging the slate surface was challenging because it is dark coloured, glossy and has depth profile non-uniformities. A four component image processing algorithm was designed to detect the range of defect types. The constituent components are global mean threshold, adaptive signal threshold, labelling, edge detection and labelling. Having proven a solution on the laboratory test bed, a prototype conveyor-based inspection system was assembled in order to replicate a factory-style environment. Robustness tests were performed on 400 slates and a 97% success rate was achieved. This thesis is concluded with a discussion on the feasibility of progressing this project to installation on an automated production line

Machine vision techniques for inspection of dry-fibre composite preforms in the aerospace industry

This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University.This thesis presents the results of a three year investigation into machine vision techniques for in-process automated inspection of dry-fibre composite preforms. Efficient texture analysis based techniques have been developed, tested, and implemented in a prototype robotic assembly cell. Industrial constraints have been considered in the development of all the algorithms described. A single channel texture analysis model is described which can successfully segment images containing only a few textures. The model is based on convolution of the image with small kernels optimised for the task, and is elegant in the sense that it is computationally simple and easily realisable in low cost hardware. A new convolution kernel optimisation algorithm is described. It is demonstrated that convolution kernels can also be optimised to perform as edge operators in simple textured images. A novel boundary refinement algorithm is described which reduces the inspection errors inherent in texture based boundary estimates. The algorithm takes the form of a local search, using the texture estimate as a guiding template, and selects edge points by maximising a merit function. Optimum parameters for the merit function are obtained using multiple training images in conjunction with simple function optimisation algorithms.This study is funded by the Engineering and Physical Sciences Research Council (EPSRC) and Dowty Aerospace Propellers Ltd