Agent and cyber-physical system based self-organizing and self-adaptive intelligent shopfloor

The increasing demand of customized production results in huge challenges to the traditional manufacturing systems. In order to allocate resources timely according to the production requirements and to reduce disturbances, a framework for the future intelligent shopfloor is proposed in this paper. The framework consists of three primary models, namely the model of smart machine agent, the self-organizing model, and the self-adaptive model. A cyber-physical system for manufacturing shopfloor based on the multiagent technology is developed to realize the above-mentioned function models. Gray relational analysis and the hierarchy conflict resolution methods were applied to achieve the self-organizing and self-adaptive capabilities, thereby improving the reconfigurability and responsiveness of the shopfloor. A prototype system is developed, which has the adequate flexibility and robustness to configure resources and to deal with disturbances effectively. This research provides a feasible method for designing an autonomous factory with exception-handling capabilities

A framework for smart production-logistics systems based on CPS and industrial IoT

Industrial Internet of Things (IIoT) has received increasing attention from both academia and industry. However, several challenges including excessively long waiting time and a serious waste of energy still exist in the IIoT-based integration between production and logistics in job shops. To address these challenges, a framework depicting the mechanism and methodology of smart production-logistics systems is proposed to implement intelligent modeling of key manufacturing resources and investigate self-organizing configuration mechanisms. A data-driven model based on analytical target cascading is developed to implement the self-organizing configuration. A case study based on a Chinese engine manufacturer is presented to validate the feasibility and evaluate the performance of the proposed framework and the developed method. The results show that the manufacturing time and the energy consumption are reduced and the computing time is reasonable. This paper potentially enables manufacturers to deploy IIoT-based applications and improve the efficiency of production-logistics systems

Sensor actor network modeling utilizing the holonic architectural framework

This paper discusses the results of utilizing advanced EKM modeling techniques to manage Sensor-Actor networks (SANETs) based upon the Holonic Architectural Framework. EKMs allow a quantitative analysis of an algorithmic artificial neural network process by using an indirect-mapping EKM to self-organize from a given input space to administer SANET routing and clustering functions with a control parameter space. Results demonstrate that in comparison to linear approximation techniques, indirect mapping with EKMs provide fluid control and feedback mechanisms by operating in a continuous sensory control space-thus enabling interactive detection and optimization of events in real-time environments

Metabolism in eco-holonic manufacturing systems based on the living systems theory

The industrial metabolism has been conceived on the basis of analogies about the set of biochemical reactions (anabolism and catabolism) that occur in a living being and their flows of matter, energy and substances in natural ecosystems. This conception determines forms of appropriation and consumption of substances, materials and energy, from the natural environment (natursphere) and the technical environment (technosphere) for their transformation and subsequent elimination, under the articulation of criteria of cyclicity, toxicity and efficiency. The last aim of Industrial Ecology (IE), is materialized when the variety of industrial ecosystems is eco-compatible with the variety of natural ecosystems. The naturalisation of manufacturing systems is an effort to conceive them with variety similar to natural systems in order to achieve their eco-compatibility. In addition to bionic models from natural ecosystems in the field of industrial metabolism, several attempts have been made to design technical systems using bionic models from the Living Systems Theory (LST). The formulation of manufacturing systems based on living systems can be considered as a set of dynamic systems from Bertalanffy's perspective. In this paper is postulated an Eco-Holonic Reference Architecture for its projection in the design of manufacturing systems metabolism with an adaptive, self-regulating and required variety structure and with a potential toolbox in the core knowledge of the holon throughout its life cycl

Using online simulation in Holonic Manufacturing Systems

Journal homepage: www.elsevier.com/locate/engappaiInternational audienceThis paper deals with the use of online simulation on Holonic Manufacturing Systems. Concepts needed for the use of online simulation in a classical hierarchical system were already defined, the observer being the central one. The behavior's differences between both classes of systems are studied to determine the best way to adapt these concepts to this new environment. In the PROSA reference architecture, staff holons were chosen to welcome the simulation models and the observer. An application on an industrial sized Holonic Manufacturing System is described to demonstrate the validity of the approach

Is Ambient Intelligence a truly Human-Centric Paradigm in Industry? Current Research and Application Scenario

The use of pervasive networked devices is nowadays a reality in the service sector. It impacts almost all aspects of our daily lives, although most times we are not aware of its influence. This is a fundamental characteristic of the concept of Ambient Intelligence (AmI). Ambient Intelligence aims to change the form of human-computer interaction, focusing on the user needs so they can interact in a more seamless way, with emphasis on greater user-friendliness. The idea of recognizing people and their context situation is not new and has been successfully applied with limitations, for instance, in the health and military sectors. However its appearance in the manufacturing industry has been elusive. Could the concept of AmI turn the current shop floor into a truly human centric environment enabling comprehensive reaction to human presence and action? In this article an AmI scenario is presented and detailed with applications in human’s integrity and safety.Ambient Intelligence, networks, human-computer interaction

A new approach for the validation of conceptual holonic constructions

The concepts of holon and holarchy were first applied in the manufacturing world to develop Holonic Manufacturing Systems. Since then, they have been used in many fields and have proved to be applicable concepts for developing applications in any business area. Resulting applications are based on conceptual holonic constructions. Like any model, a holarchy needs to be validated under real circumstances. Such validation assures the quality of the holarchy before it is implemented. In general, validation research tends to target: 1) the specific types of holons handled in each proposal and/or the selected development paradigms; and 2) algorithm performance rather than architecture quality. This paper proposes and evaluates a methodology that focuses on the quality of the architecture. This methodology is able to validate any holonic architecture built to meet trade requirements. Moreover, this is a general-purpose methodology. Therefore, the methodology would be valid for any domain and would not be invalidated by holon types and/or implementation paradigms emerging, changing or falling into disuse. For this purpose, we consider holonic architectures as conceptual models, using the pure holon and holarchy concepts and passing up not only any specific implementation paradigm but also any set of specific holon types

A high level e-maintenance architecture to support on-site teams

Emergent architectures and paradigms targeting reconfigurable manufacturing systems increasingly rely on intelligent modules to maximize the robustness and responsiveness of modern installations. Although intelligent behaviour significantly minimizes the occurrence of faults and breakdowns it does not exclude them nor can prevent equipment’s normal wear. Adequate maintenance is fundamental to extend equipments’ life cycle. It is of major importance the ability of each intelligent device to take an active role in maintenance support. Further this paradigm shift towards “embedded intelligence”, supported by cross platform technologies, induces relevant organizational and functional changes on local maintenance teams. On the one hand, the possibility of outsourcing maintenance activities, with the warranty of a timely response, through the use of pervasive networking technologies and, on the other hand, the optimization of local maintenance staff are some examples of how IT is changing the scenario in maintenance. The concept of e-maintenance is, in this context, emerging as a new discipline with defined socio-economic challenges. This paper proposes a high level maintenance architecture supporting maintenance teams’ management and offering contextualized operational support. All the functionalities hosted by the architecture are offered to the remaining system as network services. Any intelligent module, implementing the services’ interface, can report diagnostic, prognostic and maintenance recommendations that enable the core of the platform to decide on the best course of action.manufacturing systems, platform technologies, maintenance

Controlling hazards and safety in complex systems: a multi-layered part-whole approach to system safety

The behavior of complex dependable systems poses severe safety issues due to hazards which may result from incorrect and unpredictable behavior. In order to prevent such hazards, system behavior has to be specified and checked incrementally, in order to defeat the overall system\u2019s complexity. Modularity in system design is however not trivial due to the intrinsic monolithic nature of the control loop, typical of such systems. An additional problem is given by the fact that the current modeling paradigm tends at introducing additional interactive complexity due to the direct communication and synchronization mechanism among decomposed modules. It can be shown, however, that modular decomposition is feasible by revising the current communication and interaction paradigm. Physical interactions in physical systems denote in fact less evident conceptual structures, which host the overall interaction and synchronization knowledge among the component parts. By introducing additional system entities with the aim of hosting such knowledge in a localized and compact manner, we obtain a part-whole hierarchy of systems, called holarchy. Such systems are, at the same time, both parts and wholes within a holarchy, thus giving a formal characterization to Koestler\u2019s holons