Theoretical and Computational Research in Various Scheduling Models

Nine manuscripts were published in this Special Issue on “Theoretical and Computational Research in Various Scheduling Models, 2021” of the MDPI Mathematics journal, covering a wide range of topics connected to the theory and applications of various scheduling models and their extensions/generalizations. These topics include a road network maintenance project, cost reduction of the subcontracted resources, a variant of the relocation problem, a network of activities with generally distributed durations through a Markov chain, idea on how to improve the return loading rate problem by integrating the sub-tour reversal approach with the method of the theory of constraints, an extended solution method for optimizing the bi-objective no-idle permutation flowshop scheduling problem, the burn-in (B/I) procedure, the Pareto-scheduling problem with two competing agents, and three preemptive Pareto-scheduling problems with two competing agents, among others. We hope that the book will be of interest to those working in the area of various scheduling problems and provide a bridge to facilitate the interaction between researchers and practitioners in scheduling questions. Although discrete mathematics is a common method to solve scheduling problems, the further development of this method is limited due to the lack of general principles, which poses a major challenge in this research field

Effective and efficient estimation of distribution algorithms for permutation and scheduling problems.

Estimation of Distribution Algorithm (EDA) is a branch of evolutionary computation that learn a probabilistic model of good solutions. Probabilistic models are used to represent relationships between solution variables which may give useful, human-understandable insights into real-world problems. Also, developing an effective PM has been shown to significantly reduce function evaluations needed to reach good solutions. This is also useful for real-world problems because their representations are often complex needing more computation to arrive at good solutions. In particular, many real-world problems are naturally represented as permutations and have expensive evaluation functions. EDAs can, however, be computationally expensive when models are too complex. There has therefore been much recent work on developing suitable EDAs for permutation representation. EDAs can now produce state-of-the-art performance on some permutation benchmark problems. However, models are still complex and computationally expensive making them hard to apply to real-world problems. This study investigates some limitations of EDAs in solving permutation and scheduling problems. The focus of this thesis is on addressing redundancies in the Random Key representation, preserving diversity in EDA, simplifying the complexity attributed to the use of multiple local improvement procedures and transferring knowledge from solving a benchmark project scheduling problem to a similar real-world problem. In this thesis, we achieve state-of-the-art performance on the Permutation Flowshop Scheduling Problem benchmarks as well as significantly reducing both the computational effort required to build the probabilistic model and the number of function evaluations. We also achieve competitive results on project scheduling benchmarks. Methods adapted for solving a real-world project scheduling problem presents significant improvements

Flexible jobshop scheduling problem with resource recovery constraints.

Objectives and methods of study: The general objective of this research is to study a scheduling problem found in a local brewery. The main problem can be seen as a parallel machine batch scheduling problem with sequence-dependent setup times, resource constraints, precedence relationships, and capacity constraints. In the first part of this research, the problem is characterized as a Flexible Job-shop Scheduling Problem with Resource Recovery Constraints. A mixed integer linear formulation is proposed and a large set of instances adapted from the literatura of the Flexible Job-shop Scheduling Problem is used to validate the model. A solution procedure based on a General Variable Neighborhood Search metaheuristic is proposed, the performance of the procedure is evaluated by using a set of instances adapted from the literature. In the second part, the real problem is addressed. All the assumptions and constraints faced by the decision maker in the brewery are taken into account. Due to the complexity of the problem, no mathematical formulation is presented, instead, a solution method based on a Greedy Randomize Adaptive Search Procedure is proposed. Several real instances are solved by this algorithm and a comparison is carried out between the solutions reported by our GRASP and the ones found through the procedure followed by the decision maker. The computational results reveal the efficiency of our method, considering both the processing time and the completion time of the scheduling. Our algorithm requires less time to generate the production scheduling (few seconds) while the decision maker takes a full day to do it. Moreover, the completion time of the production scheduling generated by our algorithm is shorter than the one generated through the process followed by the decision maker. This time saving leads to an increase of the production capacity of the company. Contributions: The main contributions of this thesis can be summarized as follows: i) the introduction of a variant of the Flexible Job-shop Scheduling Problem, named as the Flexible Job-shop Scheduling Problem with Resource Recovery Constraints (FRRC); ii) a mixed integer linear formulation and a General Variable Neighborhood Search for the FRRC; and iii) a case study for which a Greedy Randomize Adaptive Search Procedure has been proposed and tested on real and artificial instances. The main scientific products generated by this research are: i) an article already published: Sáenz-Alanís, César A., V. D. Jobish, M. Angélica Salazar-Aguilar, and Vincent Boyer. “A parallel machine batch scheduling problem in a brewing company”. The International Journal of Advanced Manufacturing Technology 87, no. 1-4 (2016): 65-75. ii) another article submitted to the International Journal of Production Research for its possible publication; and iii) Scientific presentations and seminars

Energy aware hybrid flow shop scheduling

Only if humanity acts quickly and resolutely can we limit global warming' conclude more than 25,000 academics with the statement of SCIENTISTS FOR FUTURE. The concern about global warming and the extinction of species has steadily increased in recent years

Energy-aware coordination of machine scheduling and support device recharging in production systems

Electricity generation from renewable energy sources is crucial for achieving climate targets, including greenhouse gas neutrality. Germany has made significant progress in increasing renewable energy generation. However, feed-in management actions have led to losses of renewable electricity in the past years, primarily from wind energy. These actions aim to maintain grid stability but result in excess renewable energy that goes unused. The lost electricity could have powered a multitude of households and saved CO2 emissions. Moreover, feed-in management actions incurred compensation claims of around 807 million Euros in 2021. Wind-abundant regions like Schleswig-Holstein are particularly affected by these actions, resulting in substantial losses of renewable electricity production. Expanding the power grid infrastructure is a costly and time-consuming solution to avoid feed-in management actions. An alternative approach is to increase local electricity consumption during peak renewable generation periods, which can help balance electricity supply and demand and reduce feed-in management actions. The dissertation focuses on energy-aware manufacturing decision-making, exploring ways to counteract feed-in management actions by increasing local industrial consumption during renewable generation peaks. The research proposes to guide production management decisions, synchronizing a company's energy consumption profile with renewable energy availability for more environmentally friendly production and improved grid stability

Four decades of research on the open-shop scheduling problem to minimize the makespan

One of the basic scheduling problems, the open-shop scheduling problem has a broad range of applications across different sectors. The problem concerns scheduling a set of jobs, each of which has a set of operations, on a set of different machines. Each machine can process at most one operation at a time and the job processing order on the machines is immaterial, i.e., it has no implication for the scheduling outcome. The aim is to determine a schedule, i.e., the completion times of the operations processed on the machines, such that a performance criterion is optimized. While research on the problem dates back to the 1970s, there have been reviving interests in the computational complexity of variants of the problem and solution methodologies in the past few years. Aiming to provide a complete road map for future research on the open-shop scheduling problem, we present an up-to-date and comprehensive review of studies on the problem that focuses on minimizing the makespan, and discuss potential research opportunities

A general Framework for Utilizing Metaheuristic Optimization for Sustainable Unrelated Parallel Machine Scheduling: A concise overview

Sustainable development has emerged as a global priority, and industries are increasingly striving to align their operations with sustainable practices. Parallel machine scheduling (PMS) is a critical aspect of production planning that directly impacts resource utilization and operational efficiency. In this paper, we investigate the application of metaheuristic optimization algorithms to address the unrelated parallel machine scheduling problem (UPMSP) through the lens of sustainable development goals (SDGs). The primary objective of this study is to explore how metaheuristic optimization algorithms can contribute to achieving sustainable development goals in the context of UPMSP. We examine a range of metaheuristic algorithms, including genetic algorithms, particle swarm optimization, ant colony optimization, and more, and assess their effectiveness in optimizing the scheduling problem. The algorithms are evaluated based on their ability to improve resource utilization, minimize energy consumption, reduce environmental impact, and promote socially responsible production practices. To conduct a comprehensive analysis, we consider UPMSP instances that incorporate sustainability-related constraints and objectives

Energy Efficient Policies, Scheduling, and Design for Sustainable Manufacturing Systems

Climate mitigation, more stringent regulations, rising energy costs, and sustainable manufacturing are pushing researchers to focus on energy efficiency, energy flexibility, and implementation of renewable energy sources in manufacturing systems. This thesis aims to analyze the main works proposed regarding these hot topics, and to fill the gaps in the literature. First, a detailed literature review is proposed. Works regarding energy efficiency in different manufacturing levels, in the assembly line, energy saving policies, and the implementation of renewable energy sources are analyzed. Then, trying to fill the gaps in the literature, different topics are analyzed more in depth. In the single machine context, a mathematical model aiming to align the manufacturing power required to a renewable energy supply in order to obtain the maximum profit is developed. The model is applied to a single work center powered by the electric grid and by a photovoltaic system; afterwards, energy storage is also added to the power system. Analyzing the job shop context, switch off policies implementing workload approach and scheduling considering variable speed of the machines and power constraints are proposed. The direct and indirect workloads of the machines are considered to support the switch on/off decisions. A simulation model is developed to test the proposed policies compared to others presented in the literature. Regarding the job shop scheduling, a fixed and variable power constraints are considered, assuming the minimization of the makespan as the objective function. Studying the factory level, a mathematical model to design a flow line considering the possibility of using switch-off policies is developed. The design model for production lines includes a targeted imbalance among the workstations to allow for defined idle time. Finally, the main findings, results, and the future directions and challenges are presented

A critical analysis of job shop scheduling in context of industry 4.0

Scheduling plays a pivotal role in the competitiveness of a job shop facility. The traditional job shop scheduling problem (JSSP) is centralized or semi-distributed. With the advent of Industry 4.0, there has been a paradigm shift in the manufacturing industry from traditional scheduling to smart distributed scheduling (SDS). The implementation of Industry 4.0 results in increased flexibility, high product quality, short lead times, and customized production. Smart/intelligent manufacturing is an integral part of Industry 4.0. The intelligent manufacturing approach converts renewable and nonrenewable resources into intelligent objects capable of sensing, working, and acting in a smart environment to achieve effective scheduling. This paper aims to provide a comprehensive review of centralized and decentralized/distributed JSSP techniques in the context of the Industry 4.0 environment. Firstly, centralized JSSP models and problem-solving methods along with their advantages and limitations are discussed. Secondly, an overview of associated techniques used in the Industry 4.0 environment is presented. The third phase of this paper discusses the transition from traditional job shop scheduling to decentralized JSSP with the aid of the latest research trends in this domain. Finally, this paper highlights futuristic approaches in the JSSP research and application in light of the robustness of JSSP and the current pandemic situation

New Solution Approaches for Scheduling Problems in Production and Logistics

The current cumulative PhD thesis consists of six papers published in/submitted to scientific journals. The focus of the thesis is to develop new solution approaches for scheduling problems encountering in manufacturing as well as in logistics. The thesis is divided into two parts: “ma-chine scheduling in production” and “scheduling problems in logistics” each of them consisting three papers. To have most comprehensive overview of the topic of machine scheduling, the first part of the thesis starts with two systematic review papers, which were conducted on tertiary level (i.e., re-viewing literature reviews). Both of these papers analyze a sample of around 130 literature re-views on machine scheduling problems. The first paper use a subjective quantitative approach to evaluate the sample, while the second papers uses content analysis which is an objective quanti-tative approach to extract meaningful information from massive data. Based on the analysis, main attributes of scheduling problems in production are identified and are classified into sever-al categories. Although the focus of both these papers are set to review scheduling problems in manufacturing, the results are not restricted to machine scheduling problem and the results can be extended to the second part of the thesis. General drawbacks of literature reviews are identi-fied and several suggestions for future researches are also provided in both papers. The third paper in the first part of the thesis presents the results of 105 new heuristic algorithms developed to minimize total flow time of a set of jobs in a flowshop manufacturing environ-ment. The computational experiments confirm that the best heuristic proposed in this paper im-proves the average error of best existing algorithm by around 25 percent. The first paper in second part is focused on minimizing number of electric tow-trains responsi-ble to deliver spare parts from warehouse to the production lines. Together with minimizing number of these electric vehicles the paper is also focused to maximize the work load balance among the drivers of the vehicles. For this problem, after analyzing the complexity of the prob-lem, an opening heuristic, a mixed integer linear programing (MILP) model and a taboo-search neighborhood search approach are proposed. Several managerial insights, such as the effect of battery capacity on the number of required vehicles, are also discussed. The second paper of the second part addresses the problem of preparing unit loaded devices (ULDs) at air cargos to be loaded latter on in planes. The objective of this problem is to mini-mize number of workers required in a way that all existing flight departure times are met and number of available places for building ULDs is not violated. For this problem, first, a MILP model is proposed and then it is boosted with a couple of heuristics which enabled the model to find near optimum solutions in a matter of 10 seconds. The paper also investigates the inherent tradeoff between labor and space utilization as well as the uncertainty about the volume of cargo to be processed. The last paper of the second part proposes an integrated model to improve both ergonomic and economic performance of manual order picking process by rotating pallets in the warehouse. For the problem under consideration in this paper, we first present and MILP model and then pro-pose a neighborhood search based on simulated annealing. The results of numerical experiment indicate that selectively rotating pallets may reduce both order picking time as well as the load on order picker, which leads to a quicker and less risky order picking process