Numerical simulation of a 3D unsteady two-phase flow in the filling cavity in oxygen of a cryogenic rocket-engine

The feeding of the LOX dome of a cryogenic rocket-engine is a decisive stage of the transient engine ignition. However flight conditions are difficult to reproduce by experimental ground tests. The work reported here is part of an ongoing research effort to develop a robust method for prediction and understanding the LOX dome feeding. In the framework of this project, experiments with substition fluids (air and water) are conducted, without mass and energy transfer. This work presented here intends to reproduce these experiments through incompressible two-phase flow CFD simulations, in an industrial geometry equivalent to the experimental mock-up, made up of a feeding piper, a dome and 122 injectors. More precisely, the aim is to compare the numerical results obtained with NEPTUNE CFD code with the experimental results, through the dome pressure and the mass flow rate of water at the outlet. An important work was made to obtain the same inlet conditions in NEPTUNE CFD code as the experimenters, in order to compare the numerical results with the experimental results for the best. The influence of the interfacial momentum transfer modeling and turbulence modeling are also studied here. The turbulence modeling plays no macroscopic or local role on the mass flow rate of water, on the mass of water in dome and on the dome pressure. The drag model has a major impact on our results as well globally as locally, unlike the turbulence modeling. The Simmer-like model is prefered in comparison to the Large Interface called LIM, because it is in better agreement with experimental data. Moreover, it has to be highlighted that the Simmer-like model is very sensitive to its parameter d, the inclusion diameter

Temperature estimation and slip-line force analytical models for the estimation of the radial forming force in the RARR process of flat rings

open2noIn this study, a mathematical model for the prediction of the temperature evolution in the ring during the radial-axial ring rolling process is developed and used, together with the authors’ previous results, to determine analytically the flow stress of the material during process. These results, combined with Hill's slip-line field solution adapted to the RARR process, allow a fast and reasonably precise calculation of the radial forming force, a key parameter at the preliminary stage of the process design. The approach is validated by applying the proposed model to a case available in the literature and comparing the analytical results with those of the laboratory experiment and FEM simulation. Following the successful comparison, the models were applied to a large variety of flat rings, comparing analytical predictions with the results of FEM simulations. The accuracy of the analytical calculation and the reliability of the proposed models, for different ring configuration and process parameters, are presented and discussed.embargoed_20190501Quagliato, Luca; Berti, GuidoQuagliato, Luca; Berti, Guid

Influences of InGaN quantum well thickness on the internal quantum efficiency for GaN LED visible Light communication

Nowadays, semiconductor lighting industry has been developed rapidly throughout the world. Light emitting diodes (LEDs) are known as a compound semiconductor device that can emit visible light when there is an electron current passed through it. In recent years, the group III – nitride semiconductor compounds with gallium (Ga) have developed as the leading materials for manufacturing energy-efficient LED [1]. The reason of GaN becoming the trend is due to the excellent optical properties and it is able to emit a wide range of wavelengths in the visible spectrum at the efficiency which greater than traditional lighting technologies [2]. The group III – nitride semiconductor compounds are typically grown with wurtzite crystal structure which consists of a large band gap around 1.0 eV to 6.0 eV

Enhanced granular medium-based tube press hardening

Active and passive control strategies of internal pressure for hot forming of tubes and profiles with granular media are described. Force transmission and plastic deformation of granular medium is experimentally investigated. Friction between tube, granular medium and die as also the external stress field are shown to be essential for the process understanding. Wrinkling, thinning and insufficient forming of the tube establishes the process window for the active pressure process. By improving the punch geometry and controlling tribological conditions, the process limits are extended. Examples for the passive pressure process reveal new opportunities for hot forming of tubes and profiles.Comment: 4 pages, 11 figure

A solution strategy to include the opening of the opercular slits in moving-mesh CFD models of suction feeding

The gill cover of fish and pre-metamorphic salamanders has a key role in suction feeding by acting as a one-way valve. It initially closes to avoid an inflow of water through the gill slits, after which it opens to allow outflow of the water that was sucked through the mouth into the expanded buccopharyngeal cavity. However, due to the inability of analytical models (relying on the continuity principle) to calculate a fluid flow through a shape-and-size-changing cavity with two openings, stringent boundary conditions had to be used in previously developed mathematical models after the moment of valve opening. By solving additionally for momentum conservation, computational fluid dynamics (CFD) has the capacity to dynamically simulate these flows, but this technique also faces complications to model a transition from closed to open valves. Here, I present a relatively simple solution strategy to incorporate valve opening, exemplified in an axisymmetrical model of a suction-feeding sunfish in ANSYS Fluent software. By controlling viscosity of a separately defined fluid entity at the opercular cavity region, early inflow can be blocked (high viscosity assigned) and later outflow can be allowed (changing viscosity to that of water). Finally, by analysing the CFD solution obtained for the sunfish model, a few new insights in the biomechanics of suction feeding will be discussed

Aerodynamic Feeding 4.0: A New Concept for Flexible Part Feeding

In modern production environments, the need for flexible handling systems constantly increases due to increasing uncertainties, shorter product life cycles and higher cost pressure. Part feeding systems are vital to modern handling systems, but conventional solutions are often characterized by low flexibility, high retooling times, and complex design. Therefore, in previous research, multiple approaches towards aerodynamic feeding technology were developed. Using air instead of mechanical chicanes to manipulate workpieces, aerodynamic feeding systems can achieve high feeding rates while at the same time being very flexible and reliable. Still, the complexity of the workpieces that can be oriented relies on the number of aerodynamic actuators used in the system. Previously developed systems either used one nozzle with a constant air jet or one nozzle and an air cushion, allowing a maximum of two orientation changes. This work presents a new concept for an aerodynamic feeding system with higher flexibility (with regard to the workpiece geometry) and drastically reduced retooling times compared to conventional feeding systems. In contrast to previous implementations of aerodynamic feeding systems, using only one air nozzle or an air cushion, the new concept uses multiple, individually controllable air nozzles. Using a simulation-based approach, the orientation process is divided into several basic rotations - from a random initial orientation to the desired end orientation - each performed by a distinct nozzle. An optimization algorithm is then used to determine an optimal layout of the air nozzles, enabling the feeding system to feed any desired workpiece, regardless of the initial orientation. With the proposed concept, high flexibility, low retooling times and relatively low costs are expected, setting up aerodynamic feeding as an enabler for changeable production environments

Preliminary validation of an indirect method for discharge evaluation of Pertuso Spring (Central Italy)

This paper deals with the results of the first year of the Environmental Monitoring Plan, related to the catchment project of Pertuso Spring, which is going to be exploited to supply an important water network in the South part of Roma district. The study area is located in the Upper Valley of the Aniene River (Latium, Central Italy), in the outcrop of Triassic-Cenozoic carbonate rocks, and belong to an important karst aquifer. Pertuso Spring is the main outlet of this karst aquifer and is the one of the most important water resource in the southeast part of Latium Region, used for drinking, agriculture and hydroelectric supplies. Karst aquifer feeding Pertuso Spring is an open hydrogeological system aquifer characterized by complex interactions and exchanges between groundwater and surface water which influence the aquifer water budget. Thus, evaluation of groundwater discharge from this karst spring can be affected by difficulties in performing measurements because of the insufficient knowledge about water transfer processes in the hydrological cycle and geometry of drainage conduits. The aim of this paper is to assess the interactions between karst aquifer feeding Pertuso Spring and Aniene River based on stream discharge measurements and water geochemical tracer data in order to validate an indirect method for karst spring discharge evaluation. As a matter of fact, in this paper, there are presented the results of the application of Magnesium as a reliable tracer of karst spring discharge. This indirect method is based on the elaboration of surface water discharge measurements in relationship with Mg2+ concentration values, determined as for groundwater, coming from Pertuso Spring, as for surface water sample, collected upstream and downstream of Pertuso Spring, along Aniene River streamflow. The application of Magnesium as an environmental tracer provides a means to evaluate discharge of Pertuso Spring, as it came up to be a marker of the mixing of surface water and groundwater. On the other hand, the Magnesium ion concentration provides information for the identification of groundwater flow systems and the main hydrogeochemical processes affecting the composition of water within the karst aquifers

Wideband and UWB antennas for wireless applications. A comprehensive review

A comprehensive review concerning the geometry, the manufacturing technologies, the materials, and the numerical techniques, adopted for the analysis and design of wideband and ultrawideband (UWB) antennas for wireless applications, is presented. Planar, printed, dielectric, and wearable antennas, achievable on laminate (rigid and flexible), and textile dielectric substrates are taken into account. The performances of small, low-profile, and dielectric resonator antennas are illustrated paying particular attention to the application areas concerning portable devices (mobile phones, tablets, glasses, laptops, wearable computers, etc.) and radio base stations. This information provides a guidance to the selection of the different antenna geometries in terms of bandwidth, gain, field polarization, time-domain response, dimensions, and materials useful for their realization and integration in modern communication systems

Alternate operating methods for improving the performance of a continuous stirred tank reactor

The effect of the pumping direction of an axial flow impeller, the feeding rate and the number of feed inlets on the operation of a continuously-fed stirred tank has been studied using CFD. The flow patterns generated by the up-pumping and down-pumping impeller, under both ‘typical’ and ‘intensified’ operating conditions, are compared. The effect of various tank configurations on the performance of the vessel is assessed by analysing the flow and power numbers, as well as the concentration field of a non-reactive tracer. Furthermore, the inlet feed jets are reduced using traditional jet similarity analysis and are compared with that of a typical round jet. The results show that up-pumping impellers improve circulation in the upper part of the tank and reduce shortcircuiting of the feed stream with only a small increase in power consumption. Furthermore, by using multiple feed inlets to increase the total throughput capacity, the amplitude of torque fluctuations is decreased and impeller bypassing is also decreased. The ensemble of conclusions suggest that the throughput capacity and mixing quality of a CSTR can be improved, without problems of short-circuiting, by employing up-pumping impellers coupled with multiple surface feed points

Formation of hot tear under controlled solidification conditions

Aluminum alloy 7050 is known for its superior mechanical properties, and thus finds its application in aerospace industry. Vertical direct-chill (DC) casting process is typically employed for producing such an alloy. Despite its advantages, AA7050 is considered as a "hard-to-cast" alloy because of its propensity to cold cracking. This type of cracks occurs catastrophically and is difficult to predict. Previous research suggested that such a crack could be initiated by undeveloped hot tears (microscopic hot tear) formed during the DC casting process if they reach a certain critical size. However, validation of such a hypothesis has not been done yet. Therefore, a method to produce a hot tear with a controlled size is needed as part of the verification studies. In the current study, we demonstrate a method that has a potential to control the size of the created hot tear in a small-scale solidification process. We found that by changing two variables, cooling rate and displacement compensation rate, the size of the hot tear during solidification can be modified in a controlled way. An X-ray microtomography characterization technique is utilized to quantify the created hot tear. We suggest that feeding and strain rate during DC casting are more important compared with the exerted force on the sample for the formation of a hot tear. In addition, we show that there are four different domains of hot-tear development in the explored experimental window-compression, microscopic hot tear, macroscopic hot tear, and failure. The samples produced in the current study will be used for subsequent experiments that simulate cold-cracking conditions to confirm the earlier proposed model.This research was carried out within the Materials innovation institute (www.m2i.nl) research framework, project no. M42.5.09340