Advancements in condition monitoring and fault diagnosis of rotating machinery: A comprehensive review of image-based intelligent techniques for induction motors

Recently, condition monitoring (CM) and fault detection and diagnosis (FDD) techniques for rotating machinery (RM) have witnessed substantial advancements in recent decades, driven by the increasing demand for enhanced reliability, efficiency, and safety in industrial operations. CM of valuable and high-cost machinery is crucial for performance tracking, reducing maintenance costs, enhancing efficiency and reliability, and minimizing mechanical failures. While various FDD methods for RM have been developed, these predominantly focus on signal processing diagnostics techniques encompassing time, frequency, and time-frequency domains, intelligent diagnostics, image processing, data fusion, data mining, and expert systems. However, there is a noticeable knowledge gap regarding the specific review of image-based CM and FDD. The objective of this research is to address the aforementioned gap in the literature by conducting a comprehensive review of image-based intelligent techniques for CM and fault FDD specifically applied to induction motors (IMs). The focus of the study is to explore the utilization of image-based methods in the context of IMs, providing a thorough examination of the existing literature, methodologies, and applications. Furthermore, the integration of image-based techniques in CM and FDD holds promise for enhanced accuracy, as visual information can provide valuable insights into the physical condition and structural integrity of the IMs, thereby facilitating early FDD and proactive maintenance strategies. The review encompasses the three main faults associated with IMs, namely bearing faults, stator faults, and rotor faults. Furthermore, a thorough assessment is conducted to analyze the benefits and drawbacks associated with each approach, thereby enabling an evaluation of the efficacy of image-based intelligent techniques in the context of CM and FDD. Finally, the paper concludes by highlighting key issues and suggesting potential avenues for future research

Texture analysis for wind turbine fault detection

The future of wind energy industry passes through the use of larger and more flexible wind turbines in remote locations, which are increasingly offshore to benefit stronger and more uniform wind conditions. Cost of operation and maintenance of offshore wind turbines is among 15-35% of the total cost. From this, 80% comes from unplanned maintenance due to different faults in the wind turbine components. Thus, an auspicious way to contribute to the increasing demands and challenges is by applying low-cost advanced fault detection schemes. This work proposes a new method for fault detection of wind turbine actuators and sensors faults in variable-speed wind turbines. For this purpose, time domain signals acquired from the operating wind turbine are converted into two-dimensional matrices to obtain gray-scale digital images. Then, the image pattern recognition is processed getting texture features under a multichannel representation. In this work, four types of texture features are used: statistical, wavelet, granulometric and Gabor features. Then, the most significant features are selected with the conditional mutual criterion. Finally, the fault detection is performed using an automatic classification tool. In particular, a 10-fold cross validation is used to obtain a more generalized model and evaluate the classification performance. In this way, the healthy and faulty conditions of the wind turbine can be detected. Coupled non-linear aero-hydro-servo-elastic simulations of a 5MW offshore type wind turbine are carried out for several fault scenarios. The results show a promising methodology able to detect the most common wind turbine faults.Postprint (published version

A New Feature Extraction Technique Based on 1D Local Binary Pattern for Gear Fault Detection

Gear fault detection is one of the underlying research areas in the field of condition monitoring of rotating machines. Many methods have been proposed as an approach. One of the major tasks to obtain the best fault detection is to examine what type of feature(s) should be taken out to clarify/improve the situation. In this paper, a new method is used to extract features from the vibration signal, called 1D local binary pattern (1D LBP). Vibration signals of a rotating machine with normal, break, and crack gears are processed for feature extraction. The extracted features from the original signals are utilized as inputs to a classifier based onNearest Neighbour ( -NN) and Support Vector Machine (SVM) for three classes (normal, break, or crack). The effectiveness of the proposed approach is evaluated for gear fault detection, on the vibration data obtained from the Prognostic Health Monitoring (PHM'09) Data Challenge. The experiment results show that the 1D LBP method can extract the effective and relevant features for detecting fault in the gear. Moreover, we have adopted the LOSO and LOLO cross-validation approaches to investigate the effects of speed and load in fault detection

Wind turbine fault detection and classification by means of image texture analysis

The future of the wind energy industry passes through the use of larger and more flexible wind turbines in remote locations, which are increasingly offshore to benefit stronger and more uniform wind conditions. The cost of operation and maintenance of offshore wind turbines is approximately 15-35% of the total cost. Of this, 80% goes towards unplanned maintenance issues due to different faults in the wind turbine components. Thus, an auspicious way to contribute to the increasing demands and challenges is by applying low-cost advanced fault detection schemes. This work proposes a new method for detection and classification of wind turbine actuators and sensors faults in variable- speed wind turbines. For this purpose, time domain signals acquired from the operating wind turbine are represented as two-dimensional matrices to obtain grayscale digital images. Then, the image pattern recognition is processed getting texture features under a multichannel representation. In this work, four types of texture characteristics are used: statistical, wavelet, granulometric and Gabor features. Next, the most significant ones are selected using the conditional mutual criterion. Finally, the faults are detected and distinguished between them (classified) using an automatic classification tool. In particular, a 10-fold cross-validation is used to obtain a more generalized model and evaluates the classification performance. Coupled non-linear aero-hydro-servo-elastic simulations of a 5MW offshore type wind turbine are carried out in several fault scenarios. The results show a promising methodology able to detect and classify the most common wind turbine faults.Peer ReviewedPreprin

Vibration Image Representations for Fault Diagnosis of Rotating Machines: A Review

Data Availability Statement: The vibration data used to produce some of the figures may be available on request from the first author, H.O.A.A.Copyright: © 2022 by the authors. Rotating machine vibration signals typically represent a large collection of responses from various sources in a machine, along with some background noise. This makes it challenging to precisely utilise the collected vibration signals for machine fault diagnosis. Much of the research in this area has focused on computing certain features of the original vibration signal in the time domain, frequency domain, and time–frequency domain, which can sufficiently describe the signal in essence. Yet, computing useful features from noisy fault signals, including measurement errors, needs expert prior knowledge and human labour. The past two decades have seen rapid developments in the application of feature-learning or representation-learning techniques that can automatically learn representations of time series vibration datasets to address this problem. These include supervised learning techniques with known data classes and unsupervised learning or clustering techniques with data classes or class boundaries that are not obtainable. More recent developments in the field of computer vision have led to a renewed interest in transforming the 1D time series vibration signal into a 2D image, which can often offer discriminative descriptions of vibration signals. Several forms of features can be learned from the vibration images, including shape, colour, texture, pixel intensity, etc. Given its high performance in fault diagnosis, the image representation of vibration signals is receiving growing attention from researchers. In this paper, we review the works associated with vibration image representation-based fault detection and diagnosis for rotating machines in order to chart the progress in this field. We present the first comprehensive survey of this topic by summarising and categorising existing vibration image representation techniques based on their characteristics and the processing domain of the vibration signal. In addition, we also analyse the application of these techniques in rotating machine fault detection and classification. Finally, we briefly outline future research directions based on the reviewed works.This research received no external funding