Optimization of electrostatic sensors for rotational speed measurement of a metallic rotor

Previous studies have demonstrated that it is feasible to apply the electrostatic sensing technique for speed monitoring of non-metallic rotating machinery. The attachment of electrostatic markers makes it possible to measure the rotational speed of metallic rotors with electrostatic sensors. The geometric shape and size of the electrodes and their spacing and distance to the rotor surface have a significant influence on the performance of electrostatic sensors. This paper presents a scheme for the optimization of electrostatic sensors applied in the rotational speed measurement of a metallic rotor. Through computational modelling, fundamental characteristics of the electrostatic sensor including spatial sensitivity, output response and frequency property are analyzed, then the optimal range of electrode parameters is obtained. An optimized sensor with double strip-shaped electrodes, is used to measure the rotational speed of a metallic rotor with a triboelectric marker attached. Experimental results indicate that, the electrostatic sensor coupled with correlation signal processing algorithms enables repeatable speed measurement of a metallic rotor, and the rangeability has been significantly extended. The system is capable of measuring the rotational speed as low as 30 rpm (revolution per minute) with a relative error within ±3.4% over the range of 30 to 120 rpm and within ±0.12% over the range of 120 to 3000 rpm

Experimental investigation on electrostatic monitoring technology for civil turbofan engine

This study analyzes the necessity, development, and principles of aero-engine electrostatic monitoring technology. An electrostatic sensor with specific size is assembled in the exhaust nozzle of an RB-211 turbofan engine located near the low-pressure turbine outlet, a stress checking procedure for safety is conducted. Two test program cycles are included in the whole experimental process. Electrostatic signal processing flow is presented, and feature parameters used for analysis are root-mean-square (RMS), activity level (AL), negative event rate (NER), positive event rate (PER), kurtosis, impulse factor, and absolute mean value. Thrust is used to parameterize the working conditions of the turbofan engine. Moreover, data fitting is conducted to determine the relations between feature and performance parameters. Accordingly, lubrication oil leakage fault and fuel-rich combustion condition are detected in two test run cycles, which result in the appearance of abnormal signals. The AL, RMS, and absolute mean values exhibit similar trends with the change in thrust. A positive linear correlation is also observed between the AL and the thrust in the varying thrust test period. The method of blade-casing rubbing fault recognition is discussed. Experiment results show that the electrostatic sensor is very sensitive to large-sized charged particles in the exhaust emissions

Electrostatic Sensors – Their Principles and Applications

Over the past three decades electrostatic sensors have been proposed, developed and utilised for the continuous monitoring and measurement of a range of industrial processes, mechanical systems and clinical environments. Electrostatic sensors enjoy simplicity in structure, cost-effectiveness and suitability for a wide range of installation conditions. They either provide unique solutions to some measurement challenges or offer more cost-effective options to the more established sensors such as those based on acoustic, capacitive, optical and electromagnetic principles. The established or potential applications of electrostatic sensors appear wide ranging, but the underlining sensing principle and resultant system characteristics are very similar. This paper presents a comprehensive review of the electrostatic sensors and sensing systems that have been developed for the measurement and monitoring of a range of process variables and conditions. These include the flow measurement of pneumatically conveyed solids, measurement of particulate emissions, monitoring of fluidised beds, on-line particle sizing, burner flame monitoring, speed and radial vibration measurement of mechanical systems, and condition monitoring of power transmission belts, mechanical wear, and human activities. The fundamental sensing principles together with the advantages and limitations of electrostatic sensors for a given area of applications are also introduced. The technology readiness level for each area of applications is identified and commented. Trends and future development of electrostatic sensors, their signal conditioning electronics, signal processing methods as well as possible new applications are also discussed

Exploring Prognostic and Diagnostic Techniques for Jet Engine Health Monitoring: A Review of Degradation Mechanisms and Advanced Prediction Strategies

Maintenance is crucial for aircraft engines because of the demanding conditions to which they are exposed during operation. A proper maintenance plan is essential for ensuring safe flights and prolonging the life of the engines. It also plays a major role in managing costs for aeronautical companies. Various forms of degradation can affect different engine components. To optimize cost management, modern maintenance plans utilize diagnostic and prognostic techniques, such as Engine Health Monitoring (EHM), which assesses the health of the engine based on monitored parameters. In recent years, various EHM systems have been developed utilizing computational techniques. These algorithms are often enhanced by utilizing data reduction and noise filtering tools, which help to minimize computational time and efforts, and to improve performance by reducing noise from sensor data. This paper discusses the various mechanisms that lead to the degradation of aircraft engine components and the impact on engine performance. Additionally, it provides an overview of the most commonly used data reduction and diagnostic and prognostic techniques