Energy regeneration from suspension dynamic modes and self-powered actuation

Personal use of this material is permitted. Permission from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertising or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.This paper concerns energy harvesting from vehicle suspension systems. The generated power associated with bounce, pitch and roll modes of vehicle dynamics is determined through analysis. The potential values of power generation from these three modes are calculated. Next, experiments are carried out using a vehicle with a four jack shaker rig to validate the analytical values of potential power harvest. For the considered vehicle, maximum theoretical power values of 1.1kW, 0.88kW and 0.97kW are associated with the bounce, pitch and roll modes, respectively, at 20 Hz excitation frequency and peak to peak displacement amplitude of 5 mm at each wheel, as applied by the shaker. The corresponding experimentally power values are 0.98kW, 0.74kW and 0.78kW. An experimental rig is also developed to study the behavior of regenerative actuators in generating electrical power from kinetic energy. This rig represents a quarter-vehicle suspension model where the viscous damper in the shock absorber system is replaced by a regenerative system. The rig is able to demonstrate the actual electrical power that can be harvested using a regenerative system. The concept of self-powered actuation using the harvested energy from suspension is discussed with regard to applications of self-powered vibration control. The effect of suspension energy regeneration on ride comfort and road handling is presented in conjunction with energy harvesting associated with random road excitations.Peer reviewedFinal Accepted Versio

Investigation into low power active electromagnetic damping for automotive applications

Automobile suspension systems carry out two important functions; road handling and passenger comfort. Hydraulic passive dampers are the most common system employed on vehicles, yet it is well known that passive suspension systems are less effective on lightweight vehicles. Modern damper technologies such as semi-active and active dampers, offer potential benefits when used in these vehicles. An active electromagnetic (e.m.) damper could offer these same benefits with lower power consumption and with less mechanical complexity than existing active suspension systems. This research investigates the effectiveness of e.m. passive and active damping on the performance of lightweight electric vehicles and develops a novel, fully integrated model of the e.m. damper in both passive and active modes. The proposed e.m. damper consisted of one or more cylindrical permanent magnets that travelled axially through one or more cylindrical solenoids. A magnet/solenoid damper system was modelled for both the passive and active modes. The magnets were modelled as a current carrying solenoid and from Maxwell's Laws the magnetic field was determined. For the passive damper, the magnetic field was used with Faraday's Law to determine the forces generated. In the case of the active damper the magnetic field and the current in the damper solenoid were used to calculate the magnetic force. Both a passive and active e.m. damper were modelled for a small, one degree of freedom experimental system. The active e.m. damper was modelled as a pure Skyhook damper. There was a good correlation between the modelled and experimental data for the magnet, the passive and the active Skyhook dampers. The passive damper model was scaled up as a two degree of freedom system using realistic values for a road legal lightweight electric vehicle and demonstrated that sufficient passive damping could be achieved for automotive uses, but at the price of excessive mass. For the scaled up active damper model, sufficient force could be achieved with a mass similar to a commercial hydraulic damper. The power consumption was less than 5 % of an equivalent active hydraulic suspension system. This demonstrated that the passive damper was currently impractical for lightweight electric vehicles, but the active electromagnetic damper was of sufficiently low weight and power consumption: had enough authority and offered sufficient passenger comfort benefits to include in future lightweight electric vehicle designs

Energy harvesting from suspension system using regenerative force actuators

In this paper harvesting vibration energy from suspension is investigated. Theoretical values for the harvested energy are calculated. Experimental evaluation of the energy is performed using vehicle road simulation facilities. An excitation signal in the frequency range of 0.5Hz to 20Hz is applied to the vehicle and the harvested power is calculated. Experimental results give a maximum harvested power of 984.4 W at the highest frequency, which is close to the theoretically computed value of 1106 W, for each suspension. Application of Regenerative Force Actuators (RFA) is explored for harvesting the vibration energy and controlling vibration. It is shown that the harvested power increases with the value of the actuator constant.Peer reviewe

Study of a Semi Active Electromagnetic Regenerative Suspension

The main objective of this work is the theoretical and numerical study of a device that allows recovering energy from an automobile suspension. In place of the viscous damper, which dissipates the kinetic energy of the vehicle due to rough roads or more marked obstacles, an electromagnetic damper performs the functions of the viscous shock absorber with a recovery of electric energy. The damper has permanent magnets and its working is based on the electromagnetic induction. The used ferromagnetic material is the Supermendur, which has very good ferromagnetic properties, but is expensive and difficult to found, so that the choice of different material is useful to reduce the costs. The mathematical model describes the operation of the damper, restoring the values of the electrical and mechanical magnitudes versus the relative speed between the stem and the stator. Several finite element analyses, conducted in ANSYS Workbench Magnetostatic, confirm both the magnetic field and flux values obtained through the theoretical analysis. A calculation example of the energy recovery is done considering an electric minicar transiting on a bumpy road (IRI=3); the recovered power has a total value of 280W about; at last a comparison with similar devices proves the excellent quality of the design also if the comparison should be done with uniformity of the parameters

Active suspension control of electric vehicle with in-wheel motors

In-wheel motor (IWM) technology has attracted increasing research interests in recent years due to the numerous advantages it offers. However, the direct attachment of IWMs to the wheels can result in an increase in the vehicle unsprung mass and a significant drop in the suspension ride comfort performance and road holding stability. Other issues such as motor bearing wear motor vibration, air-gap eccentricity and residual unbalanced radial force can adversely influence the motor vibration, passenger comfort and vehicle rollover stability. Active suspension and optimized passive suspension are possible methods deployed to improve the ride comfort and safety of electric vehicles equipped with inwheel motor. The trade-off between ride comfort and handling stability is a major challenge in active suspension design. This thesis investigates the development of novel active suspension systems for successful implementation of IWM technology in electric cars. Towards such aim, several active suspension methods based on robust H∞ control methods are developed to achieve enhanced suspension performance by overcoming the conflicting requirement between ride comfort, suspension deflection and road holding. A novel fault-tolerant H∞ controller based on friction compensation is in the presence of system parameter uncertainties, actuator faults, as well as actuator time delay and system friction is proposed. A friction observer-based Takagi-Sugeno (T-S) fuzzy H∞ controller is developed for active suspension with sprung mass variation and system friction. This method is validated experimentally on a quarter car test rig. The experimental results demonstrate the effectiveness of proposed control methods in improving vehicle ride performance and road holding capability under different road profiles. Quarter car suspension model with suspended shaft-less direct-drive motors has the potential to improve the road holding capability and ride performance. Based on the quarter car suspension with dynamic vibration absorber (DVA) model, a multi-objective parameter optimization for active suspension of IWM mounted electric vehicle based on genetic algorithm (GA) is proposed to suppress the sprung mass vibration, motor vibration, motor bearing wear as well as improving ride comfort, suspension deflection and road holding stability. Then a fault-tolerant fuzzy H∞ control design approach for active suspension of IWM driven electric vehicles in the presence of sprung mass variation, actuator faults and control input constraints is proposed. The T-S fuzzy suspension model is used to cope with the possible sprung mass variation. The output feedback control problem for active suspension system of IWM driven electric vehicles with actuator faults and time delay is further investigated. The suspended motor parameters and vehicle suspension parameters are optimized based on the particle swarm optimization. A robust output feedback H∞ controller is designed to guarantee the system’s asymptotic stability and simultaneously satisfying the performance constraints. The proposed output feedback controller reveals much better performance than previous work when different actuator thrust losses and time delay occurs. The road surface roughness is coupled with in-wheel switched reluctance motor air-gap eccentricity and the unbalanced residual vertical force. Coupling effects between road excitation and in wheel switched reluctance motor (SRM) on electric vehicle ride comfort are also analysed in this thesis. A hybrid control method including output feedback controller and SRM controller are designed to suppress SRM vibration and to prolong the SRM lifespan, while at the same time improving vehicle ride comfort. Then a state feedback H∞ controller combined with SRM controller is designed for in-wheel SRM driven electric vehicle with DVA structure to enhance vehicle and SRM performance. Simulation results demonstrate the effectiveness of DVA structure based active suspension system with proposed control method its ability to significantly improve the road holding capability and ride performance, as well as motor performance

Study and Design of Linear Generator for Regenerative Suspension System

Linear generator on active suspension has superior controllability and bandwidth, provides shock load to segregates the vehicle body from road disturbance for steady control, firm vehicle handling and comfortable ride. It is also has the ability to regenerate electricity from the vibration energy rather than dissipated it in passive system which results in increasing the energy efficiency for mobile vehicles. This paper is mainly discussed and analyzed factors that affect the efficiency of linear generator for regenerative suspension system. Materials, dimension, stator-translator configuration, magnets configuration, and winding is taken in consideration in the process design. A series of experiments conducted shows winding with spacer gives better output compared to winding without spacer. The best criteria for each factors will be chosen to propose the optimum linear generator design

Regenerative Suspension System Modeling and Control

Many energy indicators show an increase in the world’s energy deficit. Demand for portable energy sources is growing and has increased the market for energy harvesters and regenerative systems. This work investigated the implementation of a regenerative suspension in a two-degree-of freedom (2-DOF) quarter-car suspension system. First, an active controller was designed and implemented. It showed 69% improvement in rider comfort and consumed 8 – 9 W of power to run the linear motor used in the experiment. A regenerative suspension system was then designed to save the energy normally spent in active suspensions, approximately several kilowatts in an actual car. Regenerative suspension is preferable because it can regenerate energy. Experimental investigations were then conducted to find generator constants and damping coefficients. Additionally, generator damping effects and power regeneration in the quarter-car test bed were also investigated. The experiments showed that a linear regenerative damper can suppress up to 22% of vibrations and harvest 2% of the disturbance power. Since both harvesting and damping capabilities were noticeable in this test bed, it was used to implement regenerative suspension, and a regenerative controller was developed to provide riders with additional comfort. To implement this regenerative controller, an electronic interface was designed to facilitate controlling the regenerative force and storing energy after the rectification process. The electronic interface used was a symmetrical-bridgeless boost converter (SBBC) due to its few components and even fewer control efforts. The converter was then modeled in a manner that made the current and voltage in phase for the maximum power factor. The converter control allowed the motor’s external load to be presented as of variable resistance with the unity power factor. The generator was then considered a voltage source for energy regeneration purposes. The controller was designed to control regenerative force at a frequency of 20 kHz. This frequency was sufficient to enable another controller to manipulate the desired regenerative damping force, which was chosen to be 1 kHz. The input to this controller was the generator voltage used to determine the polarity of pulse-width modulation (PWM). Therefore, a combination of converter and controller was able to take the place of an active controller. A different controller was then designed to manipulate the desired damping force. This regenerative controller was designed in a manner similar to that of a semi-active controller. It improved vibration suppression and enhanced harvesting capabilities. The regenerative suspension showed better results than a passive suspension. The improvements are minimal at this time, but there is the potential for greater improvement with a more efficient controller. The harvested energy was so small in this experiment because the damper was inefficient. In practice, the damper’s efficiency should be improved. A regenerative damper will be more economical than a passive damper, and suppress more vibration at the same time. The active suspension system showed superior performance. Conversely, the regenerative system showed only modest performance but also regenerated energy. However, a regenerative suspension can be combined with an active suspension to enhance the rider’s comfort and provide energy regeneration

Design and Characterization for Regenerative Shock Absorbers

L'abstract è presente nell'allegato / the abstract is in the attachmen

Simulation of Electric Vehicles Combining Structural and Functional Approaches

In this paper the construction of a model that represents the behavior of an Electric Vehicle is described. Both the mechanical and the electric traction systems are represented using Multi-Bond Graph structural approach suited to model large scale physical systems. Then the model of the controllers, represented with a functional approach, is included giving rise to an integrated model which exploits the advantages of both approaches. Simulation and experimental results are aimed to illustrate the electromechanical interaction and to validate the proposal.Fil: Silva, Luis Ignacio. Consejo Nacional de Investigaciones Científicas y Técnicas; Argentina. Universidad Nacional de Rio Cuarto. Facultad de Ingeniería. Grupo de Electronica Aplicada; ArgentinaFil: Magallán, Guillermo Andrés. Consejo Nacional de Investigaciones Científicas y Técnicas; Argentina. Universidad Nacional de Rio Cuarto. Facultad de Ingeniería. Grupo de Electronica Aplicada; ArgentinaFil: de la Barrera, Pablo Martin. Consejo Nacional de Investigaciones Científicas y Técnicas; Argentina. Universidad Nacional de Rio Cuarto. Facultad de Ingeniería. Grupo de Electronica Aplicada; ArgentinaFil: de Angelo, Cristian Hernan. Consejo Nacional de Investigaciones Científicas y Técnicas; Argentina. Universidad Nacional de Rio Cuarto. Facultad de Ingeniería. Grupo de Electronica Aplicada; ArgentinaFil: Garcia, Guillermo. Consejo Nacional de Investigaciones Científicas y Técnicas; Argentina. Universidad Nacional de Rio Cuarto. Facultad de Ingeniería. Grupo de Electronica Aplicada; Argentin

Simultaneous Suspension Control and Energy Harvesting through Novel Design and Control of a New Nonlinear Energy Harvesting Shock Absorber

Simultaneous vibration control and energy harvesting of vehicle suspensions have attracted significant research attention over the past decades. However, existing energy harvesting shock absorbers (EHSAs) are mainly designed based on the principle of linear resonance, thereby compromising suspension performance for high-efficiency energy harvesting and being only responsive to narrow bandwidth vibrations. In this paper, we propose a new EHSA design -- inerter pendulum vibration absorber (IPVA) -- that integrates an electromagnetic rotary EHSA with a nonlinear pendulum vibration absorber. We show that this design simultaneously improves ride comfort and energy harvesting efficiency by exploiting the nonlinear effects of pendulum inertia. To further improve the performance, we develop a novel stochastic linearization model predictive control (SL-MPC) approach in which we employ stochastic linearization to approximate the nonlinear dynamics of EHSA that has superior accuracy compared to standard linearization. In particular, we develop a new stochastic linearization method with guaranteed stabilizability, which is a prerequisite for control designs. This leads to an MPC problem that is much more computationally efficient than the nonlinear MPC counterpart with no major performance degradation. Extensive simulations are performed to show the superiority of the proposed new nonlinear EHSA and to demonstrate the efficacy of the proposed SL-MPC