Ultrasonic metal sheet thickness measurement without prior wave speed calibration

Conventional ultrasonic mensuration of sample thickness from one side only requires the bulk wave reverberation time and a calibration speed. This speed changes with temperature, stress, and microstructure, limiting thickness measurement accuracy. Often, only one side of a sample is accessible, making in situ calibration impossible. Non-contact ultrasound can generate multiple shear horizontal guided wave modes on one side of a metal plate. Measuring propagation times of each mode at different transducer separations, allows sheet thickness to be calculated to better than 1% accuracy for sheets of at least 1.5 mm thickness, without any calibration

Signal enhancement of the in-plane and out-of-plane Rayleigh wave components

Several groups have reported an enhancement of the ultrasonic Rayleigh wave when scanning close to a surface-breaking defect in a metal sample. This enhancement may be explained as an interference effect where the waves passing directly between source and receiver interfere with those waves reflected back from the defect. We present finite element models of the predicted enhancement when approaching a defect, along with experiments performed using electromagnetic acoustic transducers sensitive to either in-plane or out-of-plane motion. A larger enhancement of the in-plane motion than the out-of-plane motion is observed and can be explained by considering ultrasonic reflections and mode conversion at the defect

Magnetic phase transitions in Gd64Sc36 studied using non-contact ultrasonics

The speed and attenuation of ultrasound propagation can be used to determine material properties and identify phase transitions. Standard ultrasonic contact techniques are not always convenient due to the necessity of using couplant; however, recently reliable non-contact ultrasonic techniques involving electromagnetic generation and detection of ultrasound with electromagnetic acoustic transducers (EMATs) have been developed for use on electrically conducting and/or magnetic materials. We present a detailed study of magnetic phase transitions in a single crystal sample of Gd64Sc36 magnetic alloy using contact and non-contact ultrasonic techniques for two orientations of external magnetic field. Phase diagrams are constructed based on measurements of elastic constant C33, the attenuation and the efficiency of generation when using an EMAT. The EMATs are shown to provide additional information related to the magnetic phase transitions in the studied sample, and results identify a conical helix phase in Gd64Sc36 in the magnetic field orientation

Concept synthesis of an equipment manipulation and transportation system EMATS

The European Columbus Scenario is established. One of the Columbus Elements, the Man Tended Free Flyer will be designed for fully autonomous operation in order to provide the environment for micro gravity facilities. The Concept of an autonomous automation system which perform servicing of facilities and deals with related logistic tasks is discussed

Electromagnetic prompt response in an elastic wave cavity

A rapid, or prompt response, of an electromagnetic nature, is found in an elastic wave scattering experiment. The experiment is performed with torsional elastic waves in a quasi-one-dimensional cavity with one port, formed by a notch grooved at a certain distance from the free end of a beam. The stationary patterns are diminished using a passive vibration isolation system at the other end of the beam. The measurement of the resonances is performed with non-contact electromagnetic-acoustic transducers outside the cavity. In the Argand plane, each resonance describes a circle over a base impedance curve which comes from the electromagnetic components of the equipment. A model, based on a variation of Poisson's kernel is developed. Excellent agreement between theory and experiment is obtained.Comment: 4 pages, 5 figure

Multiple wavemode scanning for near and far-side defect characterisation

The combination of ultrasonic inspections using different wavemodes can give more information than is available with single mode inspection. In this work, the response of shear and Rayleigh waves to surface-breaking defects propagating on the near-side and far-side of a sample is investigated. The directivity of shear waves generated by a racetrack coil electromagnetic acoustic transducer (EMAT) is identified and used to set an ideal separation for a pair of transmit-receive EMATs. Defects are indicated by a reduction in the transmitted Rayleigh wave amplitude, and by blocking of the shear wave. Used together, these can identify features in the bulk wave behaviour which are due to near-face surface-breaking defects, and give a full picture of both surfaces. By using a combination of the two wavemodes, the angle of propagation and length of any near-side defects can additionally be identified. A scanning method for samples is proposed

Shear horizontal (SH) ultrasound wave propagation around smooth corners

Shear horizontal (SH) ultrasound guided waves are being used in an increasing number of non-destructive testing (NDT) applications. One advantage SH waves have over some wave types, is their ability to propagate around curved surfaces with little energy loss; to understand the geometries around which they could propagate, the wave reflection must be quantified. A 0.83 mm thick aluminium sheet was placed in a bending machine, and a shallow bend was introduced. Periodically-poled magnet (PPM) electromagnetic acoustic transducers (EMATs), for emission and reception of SH waves, were placed on the same side of the bend, so that reflected waves were received. Additional bending of the sheet demonstrated a clear relationship between bend angles and the reflected signal. Models suggest that the reflection is a linear superposition of the reflections from each bend segment, such that sharp turns lead to a larger peak-to-peak amplitude, in part due to increased phase coherence

On the general governing equations of electromagnetic acoustic transducers

In this paper, we present the general governing equations of electrodynamics and continuum mechanics that need to be considered while mathematically modelling the behaviour of electromagnetic acoustic transducers (EMATs). We consider the existence of finite deformations for soft materials and the possibility of electric currents, temperature gradients, and internal heat generation due to dissipation. Starting with Maxwell's equations of electromagnetism and balance laws of nonlinear elasticity, we present the governing equations and boundary conditions in incremental form in order to solve wave propagation problems of boundary value type.Comment: Version 2: Added reference [16] and corrected grammar at a couple of place

Non-contact ultrasonic detection of angled surface defects

Non-destructive testing is an important technique, and improvements are constantly needed. Surface defects in metals are not necessarily confined to orientations normal to the sample surface; however, much of the previous work investigating the interaction of ultrasonic surface waves with surface-breaking defects has assumed cracks inclined at 90° to the surface. This paper explores the interaction of Rayleigh waves with cracks which have a wide range of angles and depths relative to the surface, using a non-contact laser generation and detection system. Additional insight is acquired using a 3D model generated using finite element method software. A clear variation of the reflection and transmission coefficients with both crack angle and length is found, in both the out-of-plane and in-plane components. The 3D model is further used to understand the contributions of different wavemodes to B-Scans produced when scanning a sample, to enable understanding of the reflection and transmission behaviour, and help identify angled defects. Knowledge of these effects is essential to correctly gauge the severity of surface cracking