Research on automatic grinding platform for rare earth ingot casting

Aiming at the problems of low grinding efficiency and difficulty in ensuring grinding uniformity of rare earth metal ingots, a rare earth metal ingot grinding system was designed. Based on Creo software and ANSYS/Workbench software, the kinematics analysis, modal analysis and transient dynamics analysis were carried out on the walking mechanism and flipping mechanism of automatic displacement platform of grinding system. The results show that the rare earth metal ingot grinding system has good stability and is beneficial to improving the grinding quality

Design of an adaptive force and stiffness controlled compliant device for robotic polishing

Polishing is a repetitive task done in an unhealthy environment. Often more than half of the manufacturing time is required to polish a die. The manual polishing process is a tedious work actively rely on a skilled human worker. Industrial Robot has replaced the human in performing these tasks. For robotic polishing to control the polishing force, an active compliant device is used. Due to the compressibility of air, a pneumatic system is preferred as the actuator of the device. The force of the actuator is controlled by regulating air pressure in both chambers of the cylinder. However, to improve productivity, a constant polishing force alone is not sufficient, the stiffness is also considered. The current work involved a new adaptive approach to model and control of the force and stiffness of an active compliant device. The device can adaptively control the compliance and force in real time compensating the gravitational effect due to the mass, gravity, and orientation of the tool. The designed single axis controller consists of a dual acting pneumatic cylinder attached to the end effector of an industrial robot. The effectiveness of the force and stiffness controlled polishing system was proved through experiments --Abstract, page iii

A Review of Pneumatic Actuators Used for the Design of Medical Simulators and Medical Tools

International audienc

A macro-micro robot for precise force applications

This paper describes an 8 degree-of-freedom macro-micro robot capable of performing tasks which require accurate force control. Applications such as polishing, finishing, grinding, deburring, and cleaning are a few examples of tasks which need this capability. Currently these tasks are either performed manually or with dedicated machinery because of the lack of a flexible and cost effective tool, such as a programmable force-controlled robot. The basic design and control of the macro-micro robot is described in this paper. A modular high-performance multiprocessor control system was designed to provide sufficient compute power for executing advanced control methods. An 8 degree of freedom macro-micro mechanism was constructed to enable accurate tip forces. Control algorithms based on the impedance control method were derived, coded, and load balanced for maximum execution speed on the multiprocessor system

Axiomatic development of a machine control system

Thesis (S.M.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2000.Includes bibliographical references (leaf 140).Axiomatic Design is presented as a scientific methodology in designing a complex machine control system. As an example, the CMP a machine control system is developed using the Axiomatic Design framework. The machine is a type of semiconductor processing equipment, which requires numerous actuators and sensors and the intelligent control of them to planarize thin layers of wafers. Signal processing modules, control algorithms, sequential process steps, graphical user interface, process recipe editor and the overall control system structure are all designed by the Axiomatic decomposition. Axiomatic Design is proved to be a very effective tool in control system development. It took less than six months to develop the system and the control system is fully functional without any major error or mistake. The resulting system is clear to understand, easy to maintain and upgrade, and flexible for further development and integration. Although the development has been specific to the CMP cc machine, the control system structure and the design methodologies presented in this thesis are universally applicable to the development of any type of machine control system.by Kwangduk Douglas Lee.S.M

The 2.5 m Telescope of the Sloan Digital Sky Survey

We describe the design, construction, and performance of the Sloan Digital Sky Survey Telescope located at Apache Point Observatory. The telescope is a modified two-corrector Ritchey-Chretien design which has a 2.5-m, f/2.25 primary, a 1.08-m secondary, a Gascoigne astigmatism corrector, and one of a pair of interchangeable highly aspheric correctors near the focal focal plane, one for imaging and the other for spectroscopy. The final focal ratio is f/5. The telescope is instrumented by a wide-area, multiband CCD camera and a pair of fiber-fed double spectrographs. Novel features of the telescope include: (1) A 3 degree diameter (0.65 m) focal plane that has excellent image quality and small geometrical distortions over a wide wavelength range (3000 to 10,600 Angstroms) in the imaging mode, and good image quality combined with very small lateral and longitudinal color errors in the spectroscopic mode. The unusual requirement of very low distortion is set by the demands of time-delay-and-integrate (TDI) imaging; (2) Very high precision motion to support open loop TDI observations; and (3) A unique wind baffle/enclosure construction to maximize image quality and minimize construction costs. The telescope had first light in May 1998 and began regular survey operations in 2000.Comment: 87 pages, 27 figures. AJ (in press, April 2006

DEVELOPMENT OF A LOW COST PRECISION POLISHING MACHINE BASED ON PARALLEL KINEMATIC SYSTEM

The increasing demand on mass production of high precision parts, has pushed the precision manufacturing industry to develop reliable precision finishing processes such as Bonnet polishing to address market requirements. Indeed, the nature of the surface to be polished plays an important role in the design of a possible polishing machine. A gap within the research in polishing for precision industry needs has been identified. Small parts with <50mm x 50mm and possible freeform curvature containing small slopes cannot be polished with available bonnet polishing (BP) processes on market. This is caused by the tool head size and the tool holder being bigger than part curvature or the part itself. Although, the BP process has a huge potential for surface roughness improvement and form accuracy, it is generally seen in industry as an expensive solution for a non-deterministic finishing process. Therefore, this project has sought to develop a BP machine to cover the gap with an innovative and inexpensive design. In order to develop a machine which responded to the market expectations all possible requirements were listed from a customer point of view. Based on the requirement, a machine concept was produced. Market analysis helped to identify sub-systems of the machine. FEA analysis of the design was performed to check for stress distribution and displacement due to its own mass. Additional assembly parts are designed and a prototype of the machine was produced. The designed machine is tested for its ability as precision polishing machine. Flat surfaces of P20 tool steel were targets for polishing to nanometric surface finishes. Empirical experiments helped to identify parameters which influenced the surface roughness. Taguchi method were then used to optimise the parameters for better surface roughness. Optimum parameters conditions helped to reach less than 10 nm Ra systematically and repeatedly. The samples were also polished using re-circulating slurry techniques, and the obtained results were discussed. Further, pre polishing, Grolishing processes capable of improving surface roughness from ground finish to mirror like finish were developed for cost effective manufacturing procedures. The material removal was analysed to identify parameters capable of improving surface roughness over a step grolishing process. Two grolishing procedures were developed. Both processes produced nanometric range surface finishes. Other variations in results were compared and discussed. Although, machine axis has the ability to produce freeform movement, tool holders need to be improved to facilitate the identification of the distance between tool origin and workpiece origin. Therefore, a new spindle holder assembly is produced to hold the tool and an optical measurement device DRI used to evaluate accurately the distance separating the tool-workpiece origin and further align the workpiece inclination with respect to the machine axis. A CAD-CAM package is also developed to generate programme capable of performing freeform curvature