Novel Design and Implementation of a Knee Exoskeleton for Gait Rehabilitation with Impedance Control Strategy

This paper presents a novel cable-driven robotic joint for a gait exoskeleton robot. We discussed in detail a lightweight, low inertia, and highly back-drivable, 1-DOF tension amplification mechanism based on a pulley system and block-and-tackle technique. The exoskeleton is controlled using an impedance controller under the active-assistive and resistive approaches. Four experiments were conducted to evaluate the proposed exoskeleton’s safety and controller performance: mechanical transparency analysis, active-assistive trajectory tracking, resistance of trajectory tracking, and gait rehabilitation. The exoskeleton demonstrated high transparency with the root mean square (RMS) torque of 0.457 Nm under no-load condition, suggesting that the mechanism is highly back-drivable, has a low moment of inertia, and is mechanically safe to operate. The active-assistive trajectory tracking experiment indicated that the output torque was generated under assist-as-needed approach, as the average robotic-assistance torque was lowered by more than 73% when the user provided assistance force to complete the task on their own.  Additionally, the resistance experiment revealed the feasibility of employing the exoskeleton to strengthen muscles with adjustable resistive torque from 0.94 Nm and 2.25 Nm. Finally, the result of gait rehabilitation experiment demonstrated that the robot was able to provide adequate torque to assist users in completing their gait cycle without causing any negative effects during or after the experiment

Design of a 4-DOF grounded exoskeletal robot for shoulder and elbow rehabilitation

The number of cerebrovascular and neuromuscular diseases is increasing in parallel with the rising average age of the world’s population. Since the shoulder anatomy is complex, the number of rehabilitation robots for shoulder movements is limited. This paper presents the mechanical design, control, and testing of 4 degrees of freedom (DOF) grounded upper limb exoskeletal robot. It is capable of four different therapeutic exercises (passive, active assistive, isotonic, and isometric). During the mechanical design, the forces to be exposed to the robot were determined and after the design, the system was tested with strength analysis. Also, a low-cost electromyograph device was developed and integrated into the system to measure muscular activation for feedback and instantaneously muscle activation control for the physiotherapist during the therapy. The system can be used for rehabilitation on the shoulder and elbow.  A PID controller for position-controlled exercises was developed. The test results were presented in terms of simulation and the real system for passive exercise. According to the test results, the developed system can perform the passive exercise and can be used for other therapeutic exercises as well

Surgical Applications of Compliant Mechanisms:A Review

Current surgical devices are mostly rigid and are made of stiff materials, even though their predominant use is on soft and wet tissues. With the emergence of compliant mechanisms (CMs), surgical tools can be designed to be flexible and made using soft materials. CMs offer many advantages such as monolithic fabrication, high precision, no wear, no friction, and no need for lubrication. It is therefore beneficial to consolidate the developments in this field and point to challenges ahead. With this objective, in this article, we review the application of CMs to surgical interventions. The scope of the review covers five aspects that are important in the development of surgical devices: (i) conceptual design and synthesis, (ii) analysis, (iii) materials, (iv) maim facturing, and (v) actuation. Furthermore, the surgical applications of CMs are assessed by classification into five major groups, namely, (i) grasping and cutting, (ii) reachability and steerability, (iii) transmission, (iv) sensing, and (v) implants and deployable devices. The scope and prospects of surgical devices using CMs are also discussed

Design and control of a multi-axis micro-electro-mechanical system array for coordinated micro-manipulation

Micro-electro-mechanical system design and implementation is a field that has received much attention over the past few decades. These robotic systems with features on the micro-scale have an unparalleled opportunity to change the way scientists interact with and understand micro and nano-scale phenomenon. Their capabilities allow experimentation that cannot be achieved with standard macro-scale equipment. Potential applications range from observing biological processes in living cells, to smart materials that automatically detect microcracks. So far, however, only a few truly successful applications have been realized. One of the most elusive goals in MEMS design is creating a system capable of coordinated motion tasks. This task requires an innovative approach to mechanism design and control. In this work a novel micro-positioning stage is presented that is intended to be implemented in a very large scale array. The stages are actuated by custom optimized electro-thermal-compliant micro-actuators intended for high force applications. These actuators, in combination with mechanical amplification, enable a high degree of mobility which allows a large work area. Furthermore the stage itself has a small foot print to allow a high density of actuators to interact in the common workspace. Control of the stages is realized using vision feedback with Kalman Filtering for high-speed intersample estimation. An iterative learning controller is then used for high precision tracking. This approach gives a high degree of accuracy that is nearly as good as the resolution of the measurement system, and at frequencies that approach the bandwidth of the system --Abstract, page iii

Design of a Wheelchair with Legs for People with Motor Disabilities

A proof-of-concept prototype wheelchair with legs for people with motor disabilities is proposed, with the objective of demonstrating the feasibility of a completely new approach to mobility. Our prototype system consists of a chair equipped with wheels and legs, and is capable of traversing uneven terrain and circumventing obstacles. The important design considerations, the system design and analysis, and an experimental prototype of a chair are discussed. The results from the analysis and experimentation show the feasibility of the proposed concept and its advantages

Design, sensing, and control of soft multi-axis fluidic actuators for robotic manipulation

The emergence of actuators with controllable compliance, such as soft fluidic actuators, has been indispensable for complex robotic manipulation and human-robot interaction research. In this work, we develop novel modular soft robotic pneumatic actuator arrays capable of carrying out complex motions and manipulation tasks. First, the design and manufacturing of a soft bi-directional pneumatic bellows actuator module, which can contract in vacuum and extend in positive pressure, is outlined. To sense motions and achieve closed loop control of orientation and actuator array length, inertial measurement units and custom soft wire potentiometers are used. Then, three bi-directional pneumatic bellows actuators are combined with sensors into modular arrays that can extend, contract, bend, and twist depending on the amount of pressure applied to each module. These arrays can be stacked in series to achieve even more complex motions and to complete unique manipulation tasks. To showcase the versatility of the soft robotic manipulator, several peripheral mechanisms are also developed including a particle jamming gripper that is used to grip and unscrew items, a center contraction module to promote buckling for twisting, and contraction-based foam plates for gripping. For this system, simulation environments, kinematic models, and multi-actuator multi-axis control strategies are developed. Demonstrations are shown to illustrate the manipulation capabilities of this system. Additionally, the use of magnetorheological fluid for soft hydraulic actuation is also explored. For these soft actuation mechanisms, the use of magnetorheological fluids, liquid metal coils, compliant magnetic composites, and silicone flexures are tested. Magnetic field models and fluid scaling laws are outlined. Finally, these actuators are used to demonstrate the operation of compliant bistable valves, soft multi-fingered PneuNets, and a new force-amplified magnetorheological fluid gripper.M.S

Affordable flexible hybrid manipulator for miniaturised product assembly

Miniaturised assembly systems are capable of assembling parts of a few millimetres in size with an accuracy of a few micrometres. Reducing the size and the cost of such a system while increasing its flexibility and accuracy is a challenging issue. The introduction of hybrid manipulation, also called coarse/fine manipulation, within an assembly system is the solution investigated in this thesis. A micro-motion stage (MMS) is designed to be used as the fine positioning mechanism of the hybrid assembly system. MMSs often integrate compliant micro-motion stages (CMMSs) to achieve higher performances than the conventional MMSs. CMMSs are mechanisms that transmit an output force and displacement through the deformation of their structure. Although widely studied, the design and modelling techniques of these mechanisms still need to be improved and simplified. Firstly, the linear modelling of CMMSs is evaluated and two polymer prototypes are fabricated and characterised. It is found that polymer based designs have a low fabrication cost but not suitable for construction of a micro-assembly system. A simplified nonlinear model is then derived and integrated within an analytical model, allowing for the full characterisation of the CMMS in terms of stiffness and range of motion. An aluminium CMMS is fabricated based on the optimisation results from the analytical model and is integrated within an MMS. The MMS is controlled using dual-range positioning to achieve a low-cost positioning accuracy better than 2µm within a workspace of 4.4×4.4mm2. Finally, a hybrid manipulator is designed to assemble mobile-phone cameras and sensors automatically. A conventional robot manipulator is used to pick and place the parts in coarse mode while the aluminium CMMS based MMS is used for fine alignment of the parts. A high-resolution vision system is used to locate the parts on the substrate and to measure the relative position of the manipulator above MMS using a calibration grid with square patterns. The overall placement accuracy of the assembly system is ±24µm at 3σ and can reach 2µm, for a total cost of less than £50k, thus demonstrating the suitability of hybrid manipulation for desktop-size miniaturised assembly systems. The precision of the existing system could be significantly improved by making the manipulator stiffer (i.e. preloaded bearings…) and adjustable to compensate for misalignment. Further improvement could also be made on the calibration of the vision system. The system could be either scaled up or down using the same architecture while adapting the controllers to the scale.Engineering and Physical Sciences Research Council (EPSRC

Modellbasierte Kraftregelung einer mit pneumatischen Muskeln angetriebenen Parallelplatform

In the present work, a force and torque controlled Gough-Stewart type parallel platform driven by six actuator legs was developed and evaluated. Each actuator consists of a fluidic muscle which is combined with a prestressed coil spring in order to produce compressive as well as tensile forces. The platform shall be controlled such that arbitrary force functions can be simulated. Through geometric limit analyses, it was verified that the workspace of the mobile platform suffices to the required motion range. The model-based force control of each actuator uses an exponential approximation of the transient pressure responses. The six actuator control loops are embedded into the force and torque control of the parallel manipulator. The platform-control algorithm includes a kinetostatic platform model, which com-putes the corresponding required leg forces in order to achieve the target forces and torques at the end effector of the platform. It was shown that the target end-effector forces and torques, which do not pursue rapid changes, can be produced effectively with the developed parallel manipulator and the established platform control. The steady-state performance of the developed control algorithm sufficed to the requirements of a fine-tuned force and torque control. The manipulator was designed for its future application as a physical simulator of cervical spine motion for assessing effects of, e.g., implants, surgical treatments, etc.Die vorliegende Arbeit befasst sich mit der Entwicklung und Evaluierung einer kraftgeregelten Gough-Stewart Parallelplattform, die von sechs Aktoren angetrieben wird. Die Aktoren bestehen jeweils aus einem pneumatischen Muskel und einer vorgespannten Druckfeder. Die Plattform wird so geregelt, dass beliebige Kraft- und Momentenverläufe erstellt werden können. Durch die geometrische Analyse der Endlagen wurde verifiziert, dass der geforderte Arbeitsraum durch die Plattform erreicht werden kann. Jeder einzelne Aktor wird durch eine modellbasierte Kraftregelung kontrolliert, die unter anderem die Druckbeaufschlagung eines pneumatischen Muskels durch exponentielle Funktionen annähert. Die sechs Regelschleifen der Aktoren sind der Kraft- und Momentenregelung der Parallelplattform untergeordnet. Die Plattformregelung benutzt das kinetostatische Modell der Plattform und berechnet die jeweiligen Aktorkräfte, die zum Erreichen der aktuellen Sollkraft und Sollmomentes an der Plattform notwendig sind. Es wurde gezeigt, dass die geforderten Zielkräfte und Momente effektiv mit der kraftgeregelten Plattform produziert werden können und im stationären Bereich der Sprungantworten eine genaue Kraftregelung möglich ist. Die Parallelplattform wurde konzipiert für ihre zukünftige Anwendung als physikalischer Simulator der menschlichen Halswirbelsäule, unter anderem für die präoperative Analyse chirurgischer Eingriffe, Implantate etc