INVESTIGATION INTO SUBMICRON TRACK POSITIONING AND FOLLOWING TECHNOLOGY FOR COMPUTER MAGNETIC DISKS

In the recent past some magnetic heads with submicron trackwidth have been developed in order to increase track density of computer magnetic disks, however a servo control system for a submicron trackwidth head has not been investigated. The main objectives of this work are to investigate and develop a new servo pattern recording model, a new position sensor, actuator, servo controller used for submicron track positioning and following on a computer hard disk with ultrahigh track density, to increase its capacity. In this position sensor study, new modes of reading and writing servo information for longitudinal and perpendicular magnetic recording have been developed. The read/write processes in the model have been studied including the recording trackwidth, the bit length, the length and shape of the transition, the relationship between the length of the MR head and the recording wavelength, and the SIN of readout. lt has also been investigated that the servo patterns are magnetized along the radial direction by a transverse writing head that is aligned at right angles with the normal data head and the servo signals are reproduced by a transverse MR head with its stripe and pole gap tangential to the circumferential direction. lt has been studied how the servo signal amplitude and linearity are affected by the length of the MR sensor and the distance between the shields of the head. Such things as the spacing and length of the servo-pattern elements have been optimised so as to achieve minimum jitter and maximum utilisation of the surface of the disk. The factors (i.e. the skew angle of the head) affecting the SIN of the position sensor have been analysed and demonstrated. As a further development, a buried servo method has been studied which uses a servo layer underneath the data layer, so that a continuous servo signal is obtained. A new piezo-electric bimorph actuator has been demonstrated. This can be used as a fine actuator in hard disk recording. The linearity and delay of its response are improved by designing a circuit and selecting a dimension of the bimorph element. A dual-stage actuator has been developed. A novel integrated fine actuator using a piezo-electric bimorph has also been designed. A new type of construction for a magnetic head and actuator has been studied. A servo controller for a dual-stage actuator has been developed. The wholly digital controller for positioning and following has been designed and its performances have been simulated by the MAL TAB computer program. A submicron servo track writer and a laser system measuring dynamic micro-movement of a magnetic head have been specially developed for this project. Finally, track positioning and following on 0.7 µm tracks with a 7% trackwidth rms runout has been demonstrated using the new servo method when the disk-was rotating at low speed. This is one of the best results in this field in the world

A Two-Degree-Of-Freedom Time-Optimal Solution for Hard Disk Drive Servo Problems

This paper deals with the hard disk drive (HDD) servo problems. A novel discrete time-optimal control solution is proposed in a two-degree-of-freedom (2DOF) structure, employing both the feedback and feedforward controllers. The time-optimal feedback controller, derived from a simple, double integral plant model, shows remarkable robustness and disturbance rejection in the presence of resonant modes, measurement noises and position and torque disturbances. It eliminates the needs for two separate controllers for track-seeking and track-following operations. The proposed feedforward controller in this 2DOF structure proves to be quite beneficial in reducing the seek time. It also allows the feedback controller to be tuned more aggressively, which helps to improve the quality of track following. The proposed control scheme offers a novel basic control structure for HDD servo, upon which numerous further improvements can be made. It is successfully tested in simulation on an industrial 13.0-kTPI HDD

Dynamic Characterisation of the Head-Media Interface in Hard Disk Drives using Novel Sensor Systems

Hard disk drives function perfectly satisfactorily when used in a stable environment, but in certain applications they are subjected to shock and vibration. During the work reported in this thesis it has been found that when typical hard disk drives are subjected lo vibration, data transfer failure is found to be significant at frequencies between 440Hz and 700Hz, at an extreme, failing at only Ig of sinusoidal vibration. These failures can largely be attributed to two key components: the suspension arm and the hard disk. At non-critical frequencies of vibration the typical hard disk drive can reliably transfer data whilst subjected to as much as 45g. When transferring data to the drive controller, the drive's operations are controlled and monitored using BIOS commands. Examining the embedded error signals proved that the drive predominantly failed due lo tracking errors. Novel piezo-electric sensors have been developed to measure unobtrusively suspension arm and disk motion, the results from which show the disk to be the most significant failure mechanism, with its First mode of resonance at around 440Hz. The suspension arm movement has been found to be greatest at IkHz. Extensive modelling of the flexure of the disk, clamped and unclamped, has been undertaken using finite element analysis. The theoretical modelling strongly reinforces the empirical results presented in this thesis. If suspension arm movement is not directly coupled with disk movement then a flying height variation is created. This, together with tracking variations, leads to data transfer corruption. This has been found to occur at IkHz and 2kHz. An optical system has been developed and characterised for a novel and inexpensive flying height measurement system using compact disc player technology

THE DEVELOPMENT OF A NOVEL SUSPENSION ARM WITH 2-DIMENSIONAL ACTUATION, FOR USE IN ADVANCED HARD DISK DRIVES

As magnetic computer disks are developed to ever-greater data storage densities, the accuracy required for head positioning is moving beyond the accuracy provided by present technology using single-stage voice-coil motors in hard disk drives. This thesis details work to develop a novel active suspension arm with 2-dimensional actuation for use in advanced hard disk drives. The arm developed is capable of high-bandwidth data tracking as well as precision head flying height control motion. High-bandwidth data tracking is facilitated by the use of piezoelectric stack actuator, positioned closer to the head. The suspension arm is also capable of motion in the orthogonal axis. This motion represents active flying height control to maintain the correct altitude during drive operation. To characterise the suspension arm's structural dynamics, a high-resolution measurement system based on the optical beam deflection technique has been developed. This has enabled the accurate measurement of minute end-deflections of the suspension arm in 2-dimensions, to sub-nanometre resolution above noise. The design process of the suspension arm has led into the development of novel piezoelectric-actuated arms. In the work involving lead zirconate titanate (PZT) thick films as actuators, work in this thesis shows that reinforcing the films with fibre improves the overall actuation characteristics of the thick films. This discovery benefits applications such as structural health monitoring. The final suspension arm design has been adopted because it is simple in design, easier to integrate within current hard disk drive environment and easier to fabricate in mass. Closed-loop control algorithms based on proportional, integral and derivative (PID) controller techniques have been developed and implemented to demonstrate high bandwidths that have been achieved. The suspension arm developed presents an important solution in head-positioning technology in that it offers much higher bandwidths for data tracking and flying height control; both very essential in achieving even higher data storage densities on magnetic disks at much reduced head flying heights, compared to those in existing hard disk drives

The study and development of automatic data acquisition system for spin-stand imaging and drive independent recovery of hard disk data

In this thesis, an automatic data acquisition system for spin-stand imaging and drive independent data recovery is developed. This system enables a user to perform data acquisition of on-track hard disk data by using a commercial spin-stand. At the heart of this system are the three techniques: the track-centering technique, the dynamic track-following technique and the servo-based track-following technique. By using the track-centering technique, we are able to efficiently make the center of the prewritten data tracks coincide with the rotational center of the spin-stand spindle so that the track eccentricity can be eliminated. Both the dynamic track-following and servo-based track-following techniques utilize a small piezoelectric actuator (PZT) as the micro-positioning device. The former is of an open-loop controlling scheme, and the desired tracking trajectory is extracted from the whole-track spin-stand images. The latter is of a closed-loop feedback control scheme, and the feedback signals are from the existing servo patterns on the disk. The former deals with PZT hysteresis by using a special algorithm based on the Preisach model while the approach taken by the latter is based on iterative compensation. By using the developed techniques, we are able to perform spin-stand microscopy on hard disks with longitudinal and perpendicular modes of recording taken from latest commercial hard disk drives (HDDs) with ultra-high areal densities (as high as 131.5 Gbits/in2). The automatic data acquisition system has been successfully applied to recover actual hard disk data from failed HDDs

Proceedings of the NSSDC Conference on Mass Storage Systems and Technologies for Space and Earth Science Applications

The proceedings of the National Space Science Data Center Conference on Mass Storage Systems and Technologies for Space and Earth Science Applications held July 23 through 25, 1991 at the NASA/Goddard Space Flight Center are presented. The program includes a keynote address, invited technical papers, and selected technical presentations to provide a broad forum for the discussion of a number of important issues in the field of mass storage systems. Topics include magnetic disk and tape technologies, optical disk and tape, software storage and file management systems, and experiences with the use of a large, distributed storage system. The technical presentations describe integrated mass storage systems that are expected to be available commercially. Also included is a series of presentations from Federal Government organizations and research institutions covering their mass storage requirements for the 1990's

Digital Linear Tape (DLT) technology and product family overview

The demand that began a couple of years ago for increased data storage capacity continues. Peripheral Strategies (a Santa Barbara, California, Storage Market Research Firm) projects the amount of data stored on the average enterprise network will grow by 50 percent to 100 percent per year. Furthermore, Peripheral Strategies says that a typical mid-range workstation system containing 30GB to 50GB of storage today will grow at the rate of 50 percent per year. Dan Friedlander, a Boulder, Colorado-based consultant specializing in PC-LAN backup, says, 'The average NetWare LAN is about 8GB, but there are many that have 30GB to 300GB.....' The substantial growth of storage requirements has created various tape technologies that seek to satisfy the needs of today's and, especially, the next generations's systems and applications. There are five leading tape technologies in the market today: QIC (Quarter Inch Cartridge), IBM 3480/90, 8mm, DAT (Digital Audio Tape) and DLT (Digital Linear Tape). Product performance specifications and user needs have combined to classify these technologies into low-end, mid-range, and high-end systems applications. Although the manufacturers may try to position their products differently, product specifications and market requirements have determined that QIC and DAT are primarily low-end systems products while 8mm and DLT are competing for mid-range systems applications and the high-end systems space, where IBM compatibility is not required. The 3480/90 products seem to be used primarily in the IBM market, for interchangeability purposes. There are advantages and disadvantages for each of the tape technologies in the market today. We believe that DLT technology offers a significant number of very important features and specifications that make it extremely attractive for most current as well as emerging new applications, such as Hierarchical Storage Management (HSM). This paper will demonstrate why we think that the DLT technology and family of DLT products will become the technology of choice for most new applications in the mid-range and high-end (non-IBM) markets

Multi-Function Tribometer Design

ME450 Capstone Design and Manufacturing Experience: Winter 2010Friction and wear properties of many material combinations are becoming increasingly important as engineers look to create more durable and reduced-friction materials. Currently, there is no tribometer which can measure real world complex 2D wear patterns at speeds required by our sponsor. Because of this, our team has been asked to design a tribometer which will measure friction and wear in complex two-dimensional wear patterns to better model and test real world applications. Key design characteristics will include both closed-loop environmental control and closed-loop normal force application. A successful prototype must have each of the aforementioned functionalities among others.http://deepblue.lib.umich.edu/bitstream/2027.42/109387/1/me450w10project5_report.pdfhttp://deepblue.lib.umich.edu/bitstream/2027.42/109387/2/me450w10project5_photo.jp