Design, Control and in Situ Visualization of Gas Nitriding Processes

The article presents a complex system of design, in situ visualization and control of the commonly used surface treatment process: the gas nitriding process. In the computer design conception, analytical mathematical models and artificial intelligence methods were used. As a result, possibilities were obtained of the poly-optimization and poly-parametric simulations of the course of the process combined with a visualization of the value changes of the process parameters in the function of time, as well as possibilities to predict the properties of nitrided layers. For in situ visualization of the growth of the nitrided layer, computer procedures were developed which make use of the results of the correlations of direct and differential voltage and time runs of the process result sensor (magnetic sensor), with the proper layer growth stage. Computer procedures make it possible to combine, in the duration of the process, the registered voltage and time runs with the models of the process

The Use of Nitriding to Enhance Wear Resistance of Cast Irons and 4140 Steel

This research is focused on using nitriding to enhance the wear resistance of austempered ductile iron (ADI), ductile iron (DI), and gray iron (GI), and 4140 steel. Three gas nitriding processes, namely Gas nitriding + nitrogen cooled down to 800°F (Blue) , Gas nitriding + cooled down to 300°F (Gray) , and Gas nitriding + oil quenched (Oil) were used for the cast irons. Three salt bath nitriding processes, namely Isonite, QP (Quench, Polish) and QPQ (Quench, Polish, Quench) were used for the 4140 steel. This study was carried out through optical metallography, roughness measurements, microhardness, and SEM. The ball-on-disc wear tests were conducted under lubricated conditions. It was found that COF for all materials in all nitrided conditions was small (\u3c 0.045). The best wear performance was seen for ADI processed using the Gray and Oil gas nitriding processes. For the 4140 steel, The surface microhardness of the ISONITE specimen was around 1400HV. QP and QPQ processes produce a surface microhardness of 2000-2200HV, which suggests that they may show improved wear behaviour compared to ISONITE- treated steels