AMP-CAD: Automatic Assembly Motion Planning Using C AD Models of Parts

Assembly with robots involves two kinds of motions, those that are point-to-point and those that are force/torque guided, the former kind of motions being faster and more amenable to automatic planning and the latter kind being necessary for dealing with tight clearances. In this paper, we describe an assembly motion planning system that uses descriptions of assemblies and CAD models of parts to automatically figure out which motions should be point-to-point and which motions should be force/torque guided. Our planner uses graph search over a potential field representation of parts to calculate candidate assembly paths. Given the tolerances of the parts and other uncertainties, these paths are then analyzed for the likelihood of collisions. Those path segments that are prone to collisions are then marked for execution under force/torque control. The calculation of the various motions is facilitated by an object-oriented and feature-based assembly representation. A highlight of this representation is the manner in which tolerance information is taken into account: Representation of, say, a part contains a pointer to the boundary representation of the part in its most material condition form. As first defined by Requicha, the most material condition form of a geometric entity is obtained by expanding all the convexities and shrinking all the concavities by relevant tolerances. An integral part of the assembly motion planner is the execution unit. Residing in this unit is knowledge of the different types of automatic EDR (error detection and recovery) strategies. Therefore, during the execution of the force/torque guided motion, this unit invokes the EDR strategies appropriate to the geometric constraints relevant to the motion. This system, called AMP-CAD, has been experimentally verified using a Cincinnati Milacron T3-726 robot and a Puma 762 robot on a variety of assemblies

Planning robot actions under position and shape uncertainty

Geometric uncertainty may cause various failures during the execution of a robot control program. Avoiding such failures makes it necessary to reason about the effects of uncertainty in order to implement robust strategies. Researchers first point out that a manipulation program has to be faced with two types of uncertainty: those that might be locally processed using appropriate sensor based motions, and those that require a more global processing leading to insert new sensing operations. Then, they briefly describe how they solved the two related problems in the SHARP system: how to automatically synthesize a fine motion strategy allowing the robot to progressively achieve a given assembly relation despite position uncertainty, and how to represent uncertainty and to determine the points where a given manipulation program might fail

Contact detection and contact motion for error recovery in the presence of uncertainties

Due to various kinds of uncertainties, a robot motion may fail and result in some unintended contact between the object held by the robot and the environment, which greatly hampers robotics applications on tasks with high-precision requirements, such as assembly tasks. Aiming at automatically recovering a robotic task from such a failure, this paper discusses, in the presence of uncertainties, contact detection based on contact motion for recovery. It presents a framework for on-line recognizing contacts using multiple sensor modalities in the presence of sensing uncertainties and means for ensuring successful compliant motions in the presence of sensing and control uncertainties

Assembly via disassembly: A case in machine perceptual development

First results in the effort of learning about representations of objects is presented. The questions attempted to be answered are: What is innate and what must be derived from the environment. The problem is casted in the framework of disassembly of an object into two parts

Monitoring robot actions for error detection and recovery

Reliability is a serious problem in computer controlled robot systems. Although robots serve successfully in relatively simple applications such as painting and spot welding, their potential in areas such as automated assembly is hampered by programming problems. A program for assembling parts may be logically correct, execute correctly on a simulator, and even execute correctly on a robot most of the time, yet still fail unexpectedly in the face of real world uncertainties. Recovery from such errors is far more complicated than recovery from simple controller errors, since even expected errors can often manifest themselves in unexpected ways. Here, a novel approach is presented for improving robot reliability. Instead of anticipating errors, researchers use knowledge-based programming techniques so that the robot can autonomously exploit knowledge about its task and environment to detect and recover from failures. They describe preliminary experiment of a system that they designed and constructed

Virtual manufacturing: prediction of work piece geometric quality by considering machine and set-up

Lien vers la version éditeur: http://www.tandfonline.com/doi/full/10.1080/0951192X.2011.569952#.U4yZIHeqP3UIn the context of concurrent engineering, the design of the parts, the production planning and the manufacturing facility must be considered simultaneously. The design and development cycle can thus be reduced as manufacturing constraints are taken into account as early as possible. Thus, the design phase takes into account the manufacturing constraints as the customer requirements; more these constraints must not restrict the creativity of design. Also to facilitate the choice of the most suitable system for a specific process, Virtual Manufacturing is supplemented with developments of numerical computations (Altintas et al. 2005, Bianchi et al. 1996) in order to compare at low cost several solutions developed with several hypothesis without manufacturing of prototypes. In this context, the authors want to predict the work piece geometric more accurately by considering machine defects and work piece set-up, through the use of process simulation. A particular case study based on a 3 axis milling machine will be used here to illustrate the authors’ point of view. This study focuses on the following geometric defects: machine geometric errors, work piece positioning errors due to fixture system and part accuracy

Vision technology/algorithms for space robotics applications

The thrust of automation and robotics for space applications has been proposed for increased productivity, improved reliability, increased flexibility, higher safety, and for the performance of automating time-consuming tasks, increasing productivity/performance of crew-accomplished tasks, and performing tasks beyond the capability of the crew. This paper provides a review of efforts currently in progress in the area of robotic vision. Both systems and algorithms are discussed. The evolution of future vision/sensing is projected to include the fusion of multisensors ranging from microwave to optical with multimode capability to include position, attitude, recognition, and motion parameters. The key feature of the overall system design will be small size and weight, fast signal processing, robust algorithms, and accurate parameter determination. These aspects of vision/sensing are also discussed

Intelligent Robots

There is an increasing need for integrating sensory feedback into the robot system. This will provide better flexibility and will improve the capacity of the robot to reason and make decisions in real time. This report discusses the current issues related to the development and application of intelligent robots. The report surveys the essential features of an intelligent robot. These features are sensing, off-line programming, task level programming, adaptive control and knowledge representation. Such a robot should be knowledge driven. It should know about objects and work plans, this knowledge should provide the capability for the robot to handle uncertainty in sensory data and to arbitrate between sensors in the event of conflicts