High Frequency Injection Sensorless Control for a Permanent Magnet Synchronous Machine Driven by an FPGA Controlled SiC Inverter

As motor drive inverters continue to employ Silicon Carbide (SiC) and Gallium Nitride (GaN) devices for power density improvements, sensorless motor control strategies can be developed with field-programmable gate arrays (FPGA) to take advantage of high inverter switching frequencies. Through the FPGA’s parallel processing capabilities, a high control bandwidth sensorless control algorithm can be employed. Sensorless motor control offers cost reductions through the elimination of mechanical position sensors or more reliable electric drive systems by providing additional position and speed information of the electric motor. Back electromotive force (EMF) estimation or model-based methods used for motor control provide precise sensorless control at high speeds; however, they are unreliable at low speeds. High frequency injection (HFI) sensorless control demonstrates an improvement at low speeds through magnetic saliency tracking. In this work, a sinusoidal and square-wave high frequency injection sensorless control method is utilized to examine the impact an interior permanent magnet synchronous machine’s (IPMSM) fundamental frequency, injection frequency, and switching frequency have on the audible noise spectrum and electrical angle estimation. The audible noise and electrical angle estimation are evaluated at different injection voltages, injection frequencies, switching frequencies, and rotor speeds. Furthermore, a proposed strategy for selecting the proper injection frequency, injection voltage, and switching frequency is given to minimize the electrical angle estimation error

A Novel PMSM Hybrid Sensorless Control Strategy for EV Applications Based on PLL and HFI

In this paper, a novel hybrid sensorless control strategy for Permanent Magnet Synchronous Machine (PMSM) drives applied to Electric Vehicles (EV) is presented. This sensorless strategy covers the EV full speed range and also has speed reversal capability. It combines a High Frequency Injection (HFI) technique for low and zero speeds, and a Phase-Locked Loop (PLL) for the medium and high speed regions. A solution to achieve smooth transitions between the PLL and the HFI strategies is also proposed, allowing to correctly detect the rotor position polarity when HFI takes part. Wide speed and torque four-quadrant simulation results are provided, which validate the proposed sensorless strategy for being further implemented in EV.Peer ReviewedPostprint (author's final draft

Industrial applications of the Kalman filter:a review

International audienc

High-frequency issues using rotating voltage injections intended for position self-sensing

The rotor position is required in many control schemes in electrical drives. Replacing position sensors by machine self-sensing estimators increases reliability and reduces cost. Solutions based on tracking magnetic anisotropies through the monitoring of the incremental inductance variations are efficient at low-speed and standstill operations. This inductance can be estimated by measuring the response to the injection of high-frequency signals. In general however, the selection of the optimal frequency is not addressed thoroughly. In this paper, we propose discrete-time operations based on a rotating voltage injection at frequencies up to one third of the sampling frequency used by the digital controller. The impact on the rotation-drive, the computational requirement, the robustness and the effect of the resistance on the position estimation are analyzed regarding the signal frequency

Speed sensorless and MPPT control of IPM synchronous generator for wind energy conversion system

The popularity of renewable energy has experienced significant growth recently due to the foreseeable exhaustion of conventional fossil fuel power generation methods and increasing realization of the adverse effects that conventional fossil fuel power generation has on the environment. Among the renewable energy sources, wind power generation is rapidly becoming competitive with conventional fossil fuel sources. The wind turbines in the market have a variety of innovative concepts, with proven technology for both generators and power electronics interfaces. Recently, variable-speed permanent magnet synchronous generator (PMSG) based wind energy conversion systems (WECS) is becoming more attractive in comparison to the fixed-speed WECS. In the variable-speed generation system, the wind turbine can be operated at maximum power operating points over a wide speed range by adjusting the shaft speed optimally. This thesis presents both wind and rotor speed sensorless control for the direct-drive interior permanent magnet synchronous generator (IPMSG) with maximum power point tracking (MPPT) algorithm. The proposed method, without requiring the knowledge of wind speed, air density or turbine parameters, generates optimum speed command for speed control loop of vector controlled machine side converter. The MPPT algorithm based on perturbation and observation uses only estimated active power as its input to track peak output power points in accordance with wind speed change and incorporates proposed sensorless control to transfer maximum dc-link power from generator. In this work for the IPMSG, the rotor position and speed are estimated based on model reference adaptive system. Additionally, it incorporates flux weakening controller (FWC) for wide operating speed range at various wind speed and other disturbances. Matlab/Simulink based simulation model of the proposed sensorless MPPT control of IPMSG based WECS is built to verify the effectiveness of the system. The MPPT controller has been tested for variable wind speed conditions. The performance of the proposed WECS is also compared with the conventional control of WECS system. The proposed IPMSG based WECS incorporating the MPPT and sensorless algorithms is successfully implemented in real-time using the digital signal processor (DSP) board DS1104 for a laboratory 5 hp machine. A 5 hp DC motor is used as wind turbine to drive the IPMSG. The speed tracking performance and maximum power transfer capability of the proposed WECS are verified by both simulation and experimental results at different speed conditions

An improved direct torque controlled interior permanent magnet synchronous machine drive without a speed sensor

Some essential and important improvements of the direct torque controlled interior permanent magnet (IPM) synchronous machine drive are presented in this thesis. These studies, including analysis, modeling and experimental implementations confirm the possibility of a high performance direct torque controlled IPM synchronous motor drive without any continuous rotor position and speed sensor and without any current controller. The direct torque control technique, the comparison between DTC and FOC, and compensation methods for the problems/limitations associated with DTC have been investigated in this thesis. A number of important problems that affect the accuracy of the estimated machine flux linkage on which the DTC technique is built are thoroughly examined. Estimation of stator resistance variation, analysis and compensation of the non-linear effects of the inverter such as forward voltage drop and dead-time, speed sensorless control, and torque and flux ripple minimization for a direct torque controlled IPM motor drive are of major concern in this thesis. A Proportional-Integral stator resistance estimator based on stator current has been investigated for the compensation of any variation in stator resistance. It is shown that the estimator can track the variation of the stator resistance adequately. The scheme utilizes the error between the actual current and the reference current and requires no position signal. Modeling and experimental results will be shown. The non-linear effects of the inverter affect flux estimation greatly, especially at low speed. The effects such as forward voltage drop, dead-time and switching delay is analyzed, they degrade the system performance by introducing error between the estimated values and the actual values. The effects of the forward voltage drop and deadtime can be compensated by using a look-up table. The performance improvement of the drive has been shown in experiments. A speed estimation scheme based on stator flux linkage estimation is adopted and investigated experimentally. Furthermore, the possibility of fielding-weakening operation of the speed sensorless control is also investigated by modeling. The torque and flux ripples are significant problems of the DTC, and are mentioned widely. In order to solve this problem, the changes of torque and flux linkage over a sampling period are derived. Based on the analysis, a modified DTC is proposed to overcome these significant problems. Modeling and experimental results confirm the effectiveness of the proposed scheme. The field weakening control and speed sensorless control scheme is also combined with the proposed scheme. The experimental results show the new DTC scheme can achieve wider range operation and speed sensorless control successfully. The torque and flux ripples are reduced greatly under the new scheme in all experimental results. These abovementioned studies have clearly established that the DTC technique for the IPM machine is now much closer to being a viable and cost-effective candidate for a sensorless PM synchronous motor drive

Field weakening and sensorless control solutions for synchronous machines applied to electric vehicles.

184 p.La polución es uno de los mayores problemas en los países industrializados. Por ello, la electrificación del transporte por carretera está en pleno auge, favoreciendo la investigación y el desarrollo industrial. El desarrollo de sistemas de propulsión eficientes, fiables, compactos y económicos juega un papel fundamental para la introducción del vehículo eléctrico en el mercado.Las máquinas síncronas de imanes permanentes son, a día de hoy la tecnología más empleada en vehículos eléctricos e híbridos por sus características. Sin embargo, al depender del uso de tierras raras, se están investigando alternativas a este tipo de máquina, tales como las máquinas de reluctancia síncrona asistidas por imanes. Para este tipo de máquinas síncronas es necesario desarrollar estrategias de control eficientes y robustas. Las desviaciones de parámetros son comunes en estas máquinas debido a la saturación magnética y a otra serie de factores, tales como tolerancias de fabricación, dependencias en función de la temperatura de operación o envejecimiento. Las técnicas de control convencionales, especialmente las estrategias de debilitamiento de campo dependen, en general, del conocimiento previo de dichos parámetros. Si no son lo suficientemente robustos, pueden producir problemas de control en las regiones de debilitamiento de campo y debilitamiento de campo profundo. En este sentido, esta tesis presenta dos nuevas estrategias de control de debilitamiento de campo híbridas basadas en LUTs y reguladores VCT.Por otro lado, otro requisito indispensable para la industria de la automoción es la detección de faltas y la tolerancia a fallos. En este sentido, se presenta una nueva estrategia de control sensorless basada en una estructura PLL/HFI híbrida que permite al vehículo continuar operando de forma pseudo-óptima ante roturas en el sensor de posición y velocidad de la máquina eléctrica. En esta tesis, ambas propuestas se validan experimentalmente en un sistema de propulsión real para vehículo eléctrico que cuenta con una máquina de reluctancia síncrona asistidas por imanes de 51 kW

A Nonlinear Sliding Mode Controller for IPMSM Drives with an Adaptive Gain Tuning Rule

This paper presents a nonlinear sliding mode control (SMC) scheme with a variable damping ratio for interior permanent magnet synchronous motors (IPMSMs). First, a nonlinear sliding surface whose parameters change continuously with time is designed. Actually, the proposed SMC has the ability to reduce the settling time without an overshoot by giving a low damping ratio at the initial time and a high damping ratio as the output reaches the desired setpoint. At the same time, it enables a fast convergence in finite time and eliminates the singularity problem with the upper bound of an uncertain term, which cannot be measured in practice, by using a simple adaptation law. To improve the efficiency of a system in the constant torque region, the control system incorporates the maximum torque per ampere (MTPA) algorithm. The stability of the nonlinear sliding surface is guaranteed by Lyapunov stability theory. Moreover, a simple sliding mode observer is used to estimate the load torque and system uncertainties. The effectiveness of the proposed nonlinear SMC scheme is verified using comparative experimental results of the linear SMC scheme when the speed reference and load torque change under system uncertainties. From these experimental results, the proposed nonlinear SMC method reveals a faster transient response, smaller steady-state speed error, and less sensitivity to system uncertainties than the linear SMC metho

Online loss minimization based direct torque and flux control of IPMSM drive

With the advent of high energy rare earth magnetic material such as, third generation neodymium-iron-boron (NdFeB), permanent magnet synchronous motor (PMSM) is becoming more and more popular in high power industrial applications (e.g., high-speed railway) due to its advantageous features such as high energy density, stable parameters, high power factor, low noise and high efficiency as compared to the conventional ac motors. Over the years, vector control and direct torque and flux control (DTFC) techniques have been used for high performance motor drives. But, the DTFC is faster than that of conventional vector control as the DTFC scheme doesn't need any coordinate transformation, pulse width modulation (PWM) and current regulators. The DTFC utilizes hysteresis band comparators for both flux and torque controls. Most of the past researches on DTFC based motor drives mainly concentrated on the development of the inverter control algorithm with less torque ripple as it is the major drawback of DTFC. The torque reference value is obtained online based on motor speed error between actual and reference values through a speed controller. Traditionally, researchers chose a constant value of air-gap flux reference based on trial and error method which may not be acceptable for high performance drives as the air-gap flux changes with operating conditions and system disturbance. Efficient high performance drives require fast and accurate speed response to cope with disturbances and algorithm to minimize motor losses. However, if the reference air-gap flux is maintained constant it is not possible to control the motor losses. Therefore, this thesis presents a novel loss minimization based DTFC scheme for interior type PMSM drive so that the drive system can maintain both high efficiency and high dynamic performance. An online model based loss minimization algorithm (LMA) is developed to estimate the air-gap flux so that the motor operates at minimum loss condition while taking the general advantages of DTFC over conventional vector control. The performance the proposed LMA based DTFC for PMSM drive is tested in both simulation and real-time implementation at different operating conditions. The results verify the effectiveness of the proposed flux observer based DTFC scheme for PMSM drive