Goal driven optimization of process parameters for maximum efficiency in laser bending of advanced high strength steels

Laser forming or bending is fast becoming an attractive option for the forming of advanced high strength steels (AHSS), due primarily to the reduced formability of AHSS when compared with conventional steels in traditional contact-based forming processes. An inherently iterative process, laser forming must be optimized for efficiency in order to compete with contact based forming processes; as such, a robust and accurate method of optimal process parameter prediction is required. In this paper, goal driven optimization is conducted, utilizing numerical simulations as the basis for the prediction of optimal process parameters for the laser bending of DP 1000 steel. A key consideration of the optimization process is the requirement for minimal microstructural transformation in automotive grade high strength steels such as DP 1000

Revealing the mechanical and microstructural performance of multiphase steels during tensile, forming and flanging operations

The mechanical performance of Dual Phase (DP) and Complex Phase (CP) steels was investigated by SEM analysis, tensile testing, Forming Limit Curve investigation and flange formability testing. The alloys of interest were Dual Phase (DP) untempered, Dual Phase (DP) tempered and Complex Phase (CP) steels. Phase content analysis showed that the distribution of the ferrite and martensite phases was the same for the two DP alloys, but the grain size and condition (tempered/untempered) for the martensite islands was much different in the two alloys. In the tempered DP steel, the smaller grain size for the martensite and the tempering process resulted in increased elongation, more formability and ability to form a flange (flangeability). In CP steels the soft ferrite phase is replaced by harder bainite, yielding a bainitic-martensitic microstructure. Bainite reduced the total elongation of the alloy during tensile testing, reduced the formability (especially under plane strain conditions) of the alloy but improved the flangeability of the alloy. Under flanging conditions, CP steels deformed to higher strains, at tighter radii with minimum springback. Microstructural inspections at the outer radius of the flanged specimens revealed that in CP steels bainite deforms similarly to martensite, therefore the strain partitioning is smaller in CP steels in comparison to DP steels. Plastic deformation in CP steels upon flanging occurs with the formation of strong slip bands in both martensite and bainite. In contrast, the martensite and ferrite grains in DP steels deform quite differently leading to strong strain localisations. Void nucleation and cracking occurred at the martensite islands or within the soft ferrite phase next to the martensite islands. In CP steels no voids or damage was observed within the matrix. A special case study was done with a thicker and stronger alloy, a Martensitic 1400 steel to reveal the flangeability limits for advanced high strength steels. Neither cracks nor damage were observed visually on the flanged specimens. However SEM observations at the outer radius of the flanged samples revealed significant void growth at inclusion sites and cracks nucleating within the matrix adjacent to the inclusions.Publisher Statement: This is an open access article under the CC BY license (http://creativecommons.org/licenses/BY/4.0/)</p

Stress-strain response and microstructural evolution of a FeMnCAl TWIP steel during tension-compression tests

© 2016. The stress-strain response of a Fe-17.5Mn-0.7C-2Al TWIP steel during cyclic loading has been investigated by means of tension-compression tests within the strain limits of ±2%, ±5% and ±10%. In addition, the microstructural evolution during the ±5% cyclic test has also been studied. The difference between the forward and reverse stress for each pre-strain has been analyzed at 0.2% offset strain and at the strains in which forward and reverse curves were parallel in order to study the Bauschinger effect (BE) and permanent softening, respectively. The evolution of the BE with pre-strain for this steel is similar to other FeMnC TWIP steels, that is, increasing values of BE are obtained as the pre-strain increases. However, its absolute values are half those reported in the literature on other FeMnC steels. This diminution of the BE is related to the lower activity of mechanical twinning in FeMnCAl TWIP steels at the pre-strains herein investigated, which promotes less polarized stresses in the matrix due to the lower dislocation storage capacity.Regarding permanent softening, the evolution is similar to that of the BE and the same analysis can be applied. During reverse compression, a slight increase of twin thickness and twin spacing with respect to the first tensile stage took place. This fact might be linked to the lower flow stress observed in the permanent softening period during reverse straining.Peer ReviewedPostprint (author's final draft

Studies of concentration and temperature dependencies of precipitation kinetics in iron-copper alloys using kinetic monte carlo and stochastic statistical simulations

The earlier-developed ab initio model and the kinetic Monte Carlo method (KMCM) are used to simulate precipitation in a number of iron-copper alloys with different copper concentrations x and temperatures T. The same simulations are also made using the improved version of the earlier-suggested stochastic statistical method (SSM). The results obtained enable us to make a number of general conclusions about the dependencies of the decomposition kinetics in Fe-Cu alloys on x and T. We also show that the SSM describes the precipitation kinetics in a fair agreement with the KMCM, and employing the SSM in conjunction with the KMCM enables us to extend the KMC simulations to the longer evolution times. The results of simulations seem to agree with available experimental data for Fe-Cu alloys within statistical errors of simulations and the scatter of experimental results. Comparison of results of simulations to experiments for some multicomponent Fe-Cu-based alloys enables us to make certain conclusions about the influence of alloying elements in these alloys on the precipitation kinetics at different stages of evolution.Comment: 18 pages, 17 postscript figures, LaTe

Epidemiological and awareness study of tuberculosis in Batu Pahat, Johor, Malaysia

Tuberculosis (TB) remains one of the serious infectious diseases and has been characterized worldwide as an epidemic by World Health Organization (WHO). TB is still a public health problem in Malaysia. Baseline information on the disease situation is one of the prerequisites for the development of appropriate control measures. The cornerstone in proper management of TB patients is ensuring high awareness in communities about TB. Thus the current research is directed to investigate the epidemiology of TB, determined the level of public awareness of TB and some factors that are responsible for the emergence of TB. Retrospective method was used for collecting epidemiological data from the Batu Pahat chest clinic. All registered TB patients (total of 1213 patients) from 2008 to 2013 in Batu Pahat Chest Clinic were included in the study. On the other hand, the awareness study was carried out by the use of questionnaires. A two-stage cluster sampling method was used. 600 respondents were targeted which form the study sample. However, 498 questionnaires were returned. Descriptive data analysis was employed to describe the results in frequency and percentage distribution. It was discovered that there was an annually increase in TB incidence with pulmonary TB the most common infection in Batu Pahat. Almost all (92.7%) the TB cases were new. On the other hand, majority (87.0%) of respondents have heard about TB. Common symptoms identified by respondents were coughing for over 2 weeks (51.8%), hemoptysis (49.2%) and difficulty in breathing (50.2%). Smoking cigarette (74.3%), living with individual having chronic cough (71.5%) and HIV/AIDS (65.7%) were the common risk factors of TB identified by respondents. Most of the respondents (83.5%) were aware of the existence of TB drugs. However, the standard DOTs treatment duration of 6-9 months was identified by few (12.4%) respondents. This research provided information regarding TB status in Batu Pahat. The level of awareness among Batu Pahat general public about TB is fairly good. Meanwhile, more need to be done especially on diabetes as the risk factors of TB and treatment duration

New Multiphase CP and DP 1000 MPa strength level grades for improved performance after hot forming

Pure martensitic steels have after hot forming limited performance in terms of rest ductility which limits the application in crash relevant parts. New steel grades were designed in the EU project HOTFORM including the corresponding process routes. These steel grades have ferritic-martensitic dual phase (DP) and martensitic-bainitic complex phase (CP) microstructures after hot forming process. The laboratory tests show an improved formability after hot forming. The basic concepts of the new alloys are explained. Furthermore, for validation of upscaling purposes a semi-industrial test is carried out and the results are discussed. The main application is for vehicle safety. This is evaluated by comparing the crash performance of these hot formed grades with cold rolled DP1000 and CP1000 for crash cans in a drop tower test.The research leading to these results was carried out in the framework of HOTFORM project with a financial grant of the Research Programme RFCS (Research Funds for Coal and Steel) under grant agreement (RFSR-CT-2015-00017)

Understanding the interaction between a steel microstructure and hydrogen

The present work provides an overview of the work on the interaction between hydrogen (H) and the steel&rsquo;s microstructure. Different techniques are used to evaluate the H-induced damage phenomena. The impact of H charging on multiphase high-strength steels, i.e., high-strength low-alloy (HSLA), transformation-induced plasticity (TRIP) and dual phase (DP) is first studied. The highest hydrogen embrittlement resistance is obtained for HSLA steel due to the presence of Ti- and Nb-based precipitates. Generic Fe-C lab-cast alloys consisting of a single phase, i.e., ferrite, bainite, pearlite or martensite, and with carbon contents of approximately 0, 0.2 and 0.4 wt %, are further considered to simplify the microstructure. Finally, the addition of carbides is investigated in lab-cast Fe-C-X alloys by adding a ternary carbide forming element to the Fe-C alloys. To understand the H/material interaction, a comparison of the available H trapping sites, the H pick-up level and the H diffusivity with the H-induced mechanical degradation or H-induced cracking is correlated with a thorough microstructural analysis

Prediction of springback in the forming of advanced high strength steel: simulation and experimental study

Dual Phase (DP) steel is categorized as advanced high-strength steels (AHSS) which has tensile strengths ranging from 500 to 800 MPa. DP steel is gaining popularity in automotive applications. It has higher formability than HSLA grades with similar initial yield strengths, but has much higher final part strength. With proper design strategy, Dual Phase (DP) steels offers a great advantage in terms of body weight reduction and crash performance. One of the major constraints in forming AHSS is the occurrence of high springback caused by elastic relaxation after loading, which causes ill-fitting in part assembly and geometric deviation of the intended design. This research focused on finite element (FE) simulation of the sheet forming of dual phase steel and the springback prediction. If springback could be accurately predicted, the forming die could be correctly designed to compensate springback. The material used in this study was DOCOL 800 DP manufactured by SSAB- Sweden with ultimate tensile strength of 870 MPa and thickness of 0.72mm. The plastic behavior of DP800 was presented by exponential based constitutive equation known as isotropic hardening. From tensile test, strain hardening value (n) was 0.308 and strength coefficient (K) was 1319.165 MP. The FE simulations were conducted for tensile test, U-channel forming and springback simulation. These simulations were carried out by using general purpose transient dynamic FE code Lsdyna. The tensile test simulation result indicated the isotropic hardening material model was suitable for DP800 behavior with standard deviation value 62.45 MPa between simulation and experiment. Meanwhile, the springback simulation using U-channel represented the deviation for BHF 10kN, 20kN, 30kN and 97kN were 0.019, 0.071, 0.341 and 0.231. Overall, the result of 20KN BHF applied indicated the minimum springback in the forming of DP800

Damage Evolution in Complex-Phase and Dual-Phase Steels during Edge Stretching

The role of microstructural damage in controlling the edge stretchability of Complex-Phase (CP) and Dual-Phase (DP) steels was evaluated using hole tension experiments. The experiments considered a tensile specimen with a hole at the center of specimen that is either sheared (sheared edge condition) or drilled and then reamed (reamed edge condition). The damage mechanism and accumulation in the CP and DP steels were systematically characterized by interrupting the hole tension tests at different strain levels using scanning electron microscope (SEM) analysis and optical microscopy. Martensite cracking and decohesion of ferrite-martensite interfaces are the dominant nucleation mechanisms in the DP780. The primary source of void nucleation in the CP800 is nucleation at TiN particles, with secondary void formation at martensite/bainite interfaces near the failure strain. The rate of damage evolution is considerably higher for the sheared edge in contrast with the reamed edge since the shearing process alters the microstructure in the shear affected zone (SAZ) by introducing work-hardening and initial damage behind the sheared edge. The CP microstructures were shown to be less prone to shear-induced damage than the DP materials resulting in much higher sheared edge formability. Microstructural damage in the CP and DP steels was characterized to understand the interaction between microstructure, damage evolution and edge formability during edge stretching. An analytical model for void evolution and coalescence was developed and applied to predict the damage rate in these rather diverse microstructures.Natural Sciences and Engineering Research Council of Canada (NSERC) AUTO21 Network of Centres of Excellence Canada Research Chairs Secretaria

The Influence of Hydrogen on the Frangibility of Modern Structural Steels Processed at a CSP-plant

Mehaničkim, metalografskim i SEM ispitivanjima proučavan je utjecaj vodika na krhkost modernih visokočvrstih dvofaznih DP- i višefaznih TRIP-čelika. Rezultati proučavanja mikrostrukturnih i mehaničkih svojstava termomehanički obrađenih TMCP-čelika prije i nakon navodičenja ukazali su na činjenicu da je TRIP-čelik otporniji na vodikovu krhkost, o čemu svjedoči njegova sitnozrnata mikrostruktura bez pukotina te nepromijenjene vrijednosti za mehanička svojstva nakon navodičenja.By mechanical testing, metallographic and SEM analyses, the influence of hydrogen on the frangibility of modern high-strength dual phase DP- and multiphase TRIP-steels was studied. Results of studying of microstructural and mechanical properties of thermomechanically controlled processed TMCP-steels before and after hydrogenation indicate that TRIP-steel has higher resistance to HE, which can be seen from its fine-grained microstructure with no cracks and also from unchanged mechanical performances after hydrogenation