Characterizing and modeling methods for power converters

“Stable power delivery is becoming increasingly important in modern electronic devices, especially in applications with stringent requirements of its form factor. With the evolution of technology, the switching frequency in a power converter is pushed to a higher frequency range, e.g., several MHz or even higher, to decrease its size. However, the loss generated in the converter increases drastically due to the high switching frequency. In addition, a wide-band feedback controller is required to accommodate the high switching frequency in the converter. We focus on the characterization or modeling of the feedback control circuits and critical components in a switching power converter. A transient-simulation-oriented averaged continuous-time model is proposed to evaluate the transient output noise of a buck converter. The proposed modeling method is developed with time-domain waveforms, which enables a generalized modeling framework for current-mode controllers with constant and nonconstant switching frequencies. In this work, we mainly focus on characterization for two types of components: the switching components, including Si MOSFETs and GaN High-electron-mobility transistor (HEMT), and the magnetic core in an inductor. For the characterization of switching components, a set of test fixtures are designed to characterize the equivalent circuit of Si MOSFETs and GaN HEMTs. The frequency-dependent behaviors of Si MOSFETs are observed, which invalidate the conventional modeling methods for MOSFETs, especially for radiated emission (RE) prediction. For the characterization of magnetic cores, two different probe calibration methods are demonstrated. Accurate phase discrepancy characterization is allowed with the proposed method, which overcomes the main limitation in the conventional two-winding method. In addition, the proposed method supports wide-band loss measurement without resonance tuning, which supports core loss measurement for non-sinusoidal excitation”--Abstract, page iv

Advanced modulations for a current-fed isolated DC-DC converter with wide voltage operating ranges

An Active-Bridge-Active-Clamp (ABAC) topology with its associated switching patterns and modulation techniques is introduced in this paper. The topology has been designed to comply with stringent power quality requirements in a More Electric Aircraft (MEA) application. The dual transformer secondary structure of the ABAC allows the definition of a particular phase shift based switching pattern. The proposed switching pattern ensures not only the output current switching harmonics elimination but also even power sharing between the secondary half bridges. Consequently, passives on the low voltage side of the converter are minimized and transformer DC bias is eliminated. All these features can be achieved independently from the operating point of the converter. In this paper, the basic operation of the ABAC converter is firstly introduced. Theoretical analysis of switching harmonics elimination and power sharing is then carried out in the development of the proposed switching patterns. The theoretical claims are validated by both simulation and experimental results on a 10kW 270V/28V ABAC converter

Phase-shift-modulation for a current-fed isolated DC-DC converter in more electric aircraft

A Phase-Shift-Modulation (PSM) technique is proposed for an Active-Bridge-Active-Clamp (ABAC) topology. This topology is aimed for high power more-electric-aircraft applications. The proposed PSM has a complete switching harmonics cancellation on the low voltage terminal, independently of the operating conditions by effectively interleaving inductor currents. This results in a DC current at the low voltage terminal without any AC components, thus minimizing the passive filtering requirements. Additionally, when terminal voltages vary from their nominal values, the maximum power transfer capability of the ABAC converter can be greatly improved by using the proposed PSM. In this paper, the limitations of the conventional modulation technique for the ABAC converter are introduced and analysed. Then, a PSM scheme is proposed, which can provide high quality power on the low voltage terminal whilst maintaining high power transfer capability and efficiency in a wide operating range. The theoretical claims are validated by both simulation and experimental results on a 10kW 270V/28V ABAC converter

Design and Control of Power Converters for High Power-Quality Interface with Utility and Aviation Grids

Power electronics as a subject integrating power devices, electric and electronic circuits, control, and thermal and mechanic design, requires not only knowledge and engineering insight for each subarea, but also understanding of interface issues when incorporating these different areas into high performance converter design.Addressing these fundamental questions, the dissertation studies design and control issues in three types of power converters applied in low-frequency high-power transmission, medium-frequency converter emulated grid, and high-frequency high-density aviation grid, respectively, with the focus on discovering, understanding, and mitigating interface issues to improve power quality and converter performance, and to reduce the noise emission.For hybrid ac/dc power transmission,• Analyze the interface transformer saturation issue between ac and dc power flow under line unbalances.• Proposed both passive transformer design and active hybrid-line-impedance-conditioner to suppress this issue.For transmission line emulator,• Propose general transmission line emulation schemes with extension capability.• Analyze and actively suppress the effects of sensing/sampling bias and PWM ripple on emulation considering interfaced grid impedance.• Analyze the stability issue caused by interaction of the emulator and its interfaced impedance. A criterion that determines the stability and impedance boundary of the emulator is proposed.For aircraft battery charger,• Investigate architectures for dual-input and dual-output battery charger, and a three-level integrated topology using GaN devices is proposed to achieve high density.• Identify and analyze the mechanisms and impacts of high switching frequency, di/dt, dv/dt on sensing and power quality control; mitigate solutions are proposed.• Model and compensate the distortion due to charging transition of device junction capacitances in three-level converters.• Find the previously overlooked device junction capacitance of the nonactive devices in three-level converters, and analyze the impacts on switching loss, device stress, and current distortion. A loss calculation method is proposed using the data from the conventional double pulse tester.• Establish fundamental knowledge on performance degradation of EMI filters. The impacts and mechanisms of both inductive and capacitive coupling on different filter structures are understood. Characterization methodology including measuring, modeling, and prediction of filter insertion loss is proposed. Mitigation solutions are proposed to reduce inter-component coupling and self-parasitics

Integration of Sodium Metal Halide Energy Storage Systems in Telecommunication Microgrids: Performance Analysis of DC-DC Converter Topologies

The present paper proposes an integrated method for modelling and designing Energy Storage Systems (ESSs) based on Sodium Metal Halide Batteries (SMHBs). The implementation of the proposed methodology for designing an SMHB-ESS used for supporting telecommunication DC microgrids is presented. The motivation concerning this specific case study is the role assumed by battery technology in improving the reliability and robustness of telecommunication DC microgrids. In this context, the SMHBs, due to their operative temperature, dynamic power response and robustness against cell breakdown, represent one of the most suitable technologies, mainly when challenging environmental conditions occur. The motivation for implementing an integrated design approach is the non-linear behaviour of SMHBs, which requires a high accuracy in battery modelling and in managing DC-DC interfacing for full SMHB capacity exploitation. To highlight the advantages of this novel approach, a comparison between the SMHB- ESS designs considering, as the DC-DC converter, a buck–boost topology actually implemented in the commercial systems and a Dual-Active-Bridge (DAB) converter, specifically developed for this kind of battery, was investigated. Considering different operating conditions in a specific DC telecommunication microgrid, the designed configurations of SMHB ESSs were simulated. Finally, a comparison of simulation results is presented and discussed, highlighting that DABs, despite their greater complexity compared to buck–boost converters, present advantages in terms of flexibility, dynamic performances and efficiency, increasing the available SMHB capacity by 10%

Planar microwave filters with electronically tunability and other novel configurations

In order to meet the increasing demands of advance wireless communications and radar systems, several novel types of bandpass filters and bandstop filters have been developed in this thesis. A new type of varactor-tuned dual-mode bandpass filters have been presented to achieve a nearly constant absolute bandwidth over a wide tuning range by using a single DC bias circuit. Since the two operating modes (i.e., the odd and even modes) in a dualmode microstrip open-loop resonator do not couple to each other, tuning the passband frequency is accomplished by merely changing the two modal frequencies proportionally. Design equations and procedures are derived, and two two-pole tunable bandpass filters and a four-pole tunable bandpass filter of this type are demonstrated experimentally. Miniature microstrip doublet dual-mode filters that exhibit quasi-elliptic function response without using any cross coupling have been developed. It shows that a single two-pole filter or the doublet can produce two transmission zeros resulting from a double behaviour of the dual-mode resonator of this type. Electromagnetic (EM) simulation and experiment results of the proposed filters are described. Parallel feed configuration of a microstrip quasi-elliptic function bandpass filter has been built with a pair of open-loop dual-mode resonators. By employing this new coupling scheme, a novel filter topology with three-pole quasi-elliptic function frequency response can be obtained, leading to good passband performance, such as low insertion loss and good matching at the mid-band of passband. A designed three-pole bandpass filter of this type is demonstrated experimentally. A new class of dual-band filters based on non-degenerate dual-mode microstrip slow-wave open-loop resonators, which support two non-degenerate modes that do not couple, have been introduced. Different feed schemes that affect the filtering characteristics are investigated. Examples of dual-band filters of this type are described with simulation and experiment results. iii In order to achieve a wide spurious-free upper passband, a novel design of bandstop filter with cancellation of first spurious mode by using coupled three-section step impedance resonators (SIRs) has been developed. This cancellation occurs when two transmission poles coincide with the first spurious mode (transmission zero) by properly choosing the step impedance ratio and the gap between the SIR and the main transmission line. A stripline bandstop filter and a microstrip bandstop filter of this type are designed, fabricated and tested. As a preliminary investigation, the microstrip filter is tuned electronically using ferroelectric thin film varactors

Rectification, amplification and switching capabilities for energy harvesting systems: power management circuit for piezoelectric energy harvester

Dissertação de mestrado em Biomedical EngineeringA new energy mechanism needs to be addressed to overcome the battery dependency, and consequently extend Wireless Sensor Nodes (WSN) lifetime effectively. Energy Harvesting is a promising technology that can fulfill that premise. This work consists of the realization of circuit components employable in a management system for a piezoelectric-based energy harvester, with low power consumption and high efficiency. The implementation of energy harvesting systems is necessary to power-up front-end applications without any battery. The input power and voltage levels generated by the piezoelectric transducer are relatively low, especially in small-scale systems, as such extra care has to be taken in power consumption and efficiency of the circuits. The main contribution of this work is a system capable of amplifying, rectifying and switching the unstable signal from an energy harvester source. The circuit components are designed based on 0.13 Complementary Metal-Oxide-Semiconductor (CMOS) technology. An analog switch, capable of driving the harvesting circuit at a frequency between 1 and 1 , with proper temperature behaviour, is designed and verified. An OFF resistance of 520.6 Ω and isolation of −111.24 , grant excellent isolation to the circuit. The designed voltage amplifier is capable of amplifying a minor signal with a gain of 42.56 , while requiring low power consumption. The output signal is satisfactorily amplified with a reduced offset voltage of 8 . A new architecture of a two-stage active rectifier is proposed. The power conversion efficiency is 40.4%, with a voltage efficiency of up to 90%. Low power consumption of 17.7 is achieved by the rectifier, with the embedded comparator consuming 113.9 . The outcomes validate the circuit’s power demands, which can be used for other similar applications in biomedical, industrial, and commercial fields.Para combater a dependência dos dispositivos eletrónicos relativamente ás baterias é necessário um novo sistema energético, que permita prolongar o tempo de vida útil dos mesmos. Energy Harvesting é uma tecnologia promissora utilizada para alimentar dispositivos sem bateria. Este trabalho consiste na realização de componentes empregáveis num circuito global para extrair energia a partir ds vibrações de um piezoelétricos com baixo consumo de energia e alta eficiência. Os níveis de potência e voltagem gerados pelo transdutor piezoelétrico são relativamente baixos, especialmente em sistemas de pequena escala, por isso requerem cuidado extra relativamente ao consumo de energia e eficiência dos circuitos. A principal contribuição deste trabalho é um sistema apropriado para amplificar, retificar e alternar o sinal instável proveniente de uma fonte de energy harvesting. Os componentes do sistema são implementados com base na tecnologia CMOS com 0.13 . Um interruptor analógico capaz de modelar a frequência do sinal entre 1 e 1 e estável perante variações de temperatura, é implementado. O circuito tem um excelente isolamento de −111.24 , devido a uma resistência OFF de 520.6 Ω. O amplificador implementado é apto a amplificar um pequeno sinal com um ganho de 42.56 e baixo consumo. O sinal de saída é satisfatoriamente amplificado com uma voltagem de offset de 8 . Um retificador ativo de dois estágios com uma nova arquitetura é proposto. A eficiência de conversão de energia atinge os 40.4%, com uma eficiência de voltagem até 90%. O retificador consome pouca energia, apenas 17.7 , incorporando um comparador de 113.9 . Os resultados validam as exigências energéticas do circuito, que pode ser usado para outras aplicações similares no campo biomédico, industrial e comercial

Mitigation of DC Current Injection in Transformerless Grid-Connected Inverters

PhD ThesisWith a large number of small-scale PV plants being connected to the utility grid, there is increasing interest in the use of transformerless systems for grid-connected inverter photovoltaic applications. Compared to transformer-coupled solutions, transformerless systems offer a typical efficiency increase of 1-2%, reduced system size and weight, and reductions in cost. However, the removal of the transformer has technical implications. In addition to the loss of galvanic isolation, DC current injection into the grid is a potential risk. Whilst desirable, the complete mitigation of DC current injection via conventional current control methods is known to be particularly challenging, and there are remaining implementation issues in previous studies. For this reason, this thesis aims to minimize DC current injection in grid-connected transformerless PV inverter systems. The first part of the thesis reviews the technical challenges and implementation issues in published DC measurement techniques and suppression methods. Given mathematical models, the performance of conventional current controllers in terms of DC and harmonics mitigation is analyzed and further confirmed in simulations and experiments under different operating conditions. As a result, the second part of the thesis introduces two DC suppression methods, a DC voltage mitigation approach and a DC link current sensing technique. The former method uses a combination of a passive attenuation circuit and a software filter stage to extract the DC voltage component, which allows for further digital control and DC component mitigation at the inverter output. It is proven to be a simple and highly effective solution, applicable for any grid-connected PV inverter systems. The DC link sensing study then investigates a control-based solution in which the dc injection is firstly accurately determined via extraction of the line frequency component from the DC link current and then mitigated with a closed loop. With an output current reconstruction process, this technique provides robust current control and effective DC suppression based on DC link current measurement, eliminating the need for the conventional output current sensor. Results from rated simulation models and a laboratory grid-connected inverter system are presented to demonstrate the accurate and robust performance of the proposed techniques. This thesis makes a positive contribution in the area of power quality control in grid-connected inverters, specifically mitigating the impact of DC injection into the grid which has influences on the network operating conditions and the design and manufacture of the PV power converter itsel