Cybersecurity for Manufacturers: Securing the Digitized and Connected Factory

As manufacturing becomes increasingly digitized and data-driven, manufacturers will find themselves at serious risk. Although there has yet to be a major successful cyberattack on a U.S. manufacturing operation, threats continue to rise. The complexities of multi-organizational dependencies and data-management in modern supply chains mean that vulnerabilities are multiplying. There is widespread agreement among manufacturers, government agencies, cybersecurity firms, and leading academic computer science departments that U.S. industrial firms are doing too little to address these looming challenges. Unfortunately, manufacturers in general do not see themselves to be at particular risk. This lack of recognition of the threat may represent the greatest risk of cybersecurity failure for manufacturers. Public and private stakeholders must act before a significant attack on U.S. manufacturers provides a wake-up call. Cybersecurity for the manufacturing supply chain is a particularly serious need. Manufacturing supply chains are connected, integrated, and interdependent; security of the entire supply chain depends on security at the local factory level. Increasing digitization in manufacturing— especially with the rise of Digital Manufacturing, Smart Manufacturing, the Smart Factory, and Industry 4.0, combined with broader market trends such as the Internet of Things (IoT)— exponentially increases connectedness. At the same time, the diversity of manufacturers—from large, sophisticated corporations to small job shops—creates weakest-link vulnerabilities that can be addressed most effectively by public-private partnerships. Experts consulted in the development of this report called for more holistic thinking in industrial cybersecurity: improvements to technologies, management practices, workforce training, and learning processes that span units and supply chains. Solving the emerging security challenges will require commitment to continuous improvement, as well as investments in research and development (R&D) and threat-awareness initiatives. This holistic thinking should be applied across interoperating units and supply chains.National Science Foundation, Grant No. 1552534https://deepblue.lib.umich.edu/bitstream/2027.42/145442/1/MForesight_CybersecurityReport_Web.pd

Ensuring American Manufacturing Leadership Through Next-Generation Supply Chains

Suppliers now account for 50-70 percent of a typical manufacturer’s final production value. How U.S. manufacturers manage their supply chains has been the key to offshoring production and will be the key to rebuilding a robust manufacturing sector. Traditional purchasing practices, in which buying decisions are based on the lowest unit cost with acceptable quality and delivery, drove much of the shift to Asian suppliers. As Asian capabilities progressed, a more diverse range of products were imported from Asia, mostly China. Some U.S. suppliers responded by building production facilities or contracting production in China, while others, unable to compete, failed. The number of U.S. manufacturing establishments, 292,825 in 2015, has declined by more than 41,000 since 2005. A growing number of U.S. manufacturers, however, have recognized that this model of supply chain management does not provide a sustainable competitive advantage. If their products are made in the same factories as those of their competitors, product differentiation too often has become superficial. Regaining a competitive edge requires a different approach to managing suppliers, one in which the total supply chain is managed to maximize value. Suppliers are treated as partners, contributing design and engineering ideas. Manufacturing capacity, production planning, and delivery schedules are closely coordinated. Rather than a strict focus on low unit price, broader considerations of cost, flexibility, consistency, and risk minimization—collectively known as Total Cost of Ownership—drives purchasing decisions, at least for high-value parts and components. Many specific tools and techniques for building strong supplier partnerships have been created, and could be more widely used with appropriate training and information sharing.National Science Foundation, Grant No. 1552534https://deepblue.lib.umich.edu/bitstream/2027.42/145153/1/SupplyChainReport_Digital_FINAL_reduced.pdfDescription of SupplyChainReport_Digital_FINAL_reduced.pdf : Repor

Modernization of Manufacturing with Cybersecurity at the Forefront

With the proliferation of Industrial Control Systems (ICSs), manufacturing processes have improved over the last 30 years, however, the organizational focus to securely exchange and process information to/from integrated systems has been consistently lacking. These environments continue to be susceptible to security vulnerabilities, despite history [15] showing that cybersecurity exposures in manufacturing have largely gone unaddressed and continue to rise [52]. This study evaluates cybersecurity challenges in the industry and proposes recommendations for practical and fiscally responsible defense-in-depth cybersecurity protections for manufacturing environments. The business operating model, how ICSs became pervasive, as well as the major components that enable the operational technology (OT) were evaluated. With an understanding of the traditional network architecture for the industry [37], the rapidly evolving challenges facing the industry were examined. These challenges are impactful to the traditional and slow to change manufacturing operating model that has not focused on the necessary cyber protections for their OT environments. In addition, the industry is now facing game-changing technological concepts such as advanced manufacturing and Industry 4.0 that bring new complex challenges and cyber threats, unfamiliar to most in the industry. This is all underpinned by an organizational divide where the personnel most knowledgeable with the modern technology and cyber risks, in the majority of cases, are not responsible for the OT architecture and security. These headwinds impact an industry which spends the least on IT and cyber security than any other industry, globally [22]. The cyber risks and challenges in the industry are diverse, spanning technological and organizational competencies, stemming from purpose built components which operate in an ecosystem where cybersecurity is an afterthought. As a means to close the gap, practical and reasonable recommendations to address these problems are discussed; some specific and unique to the manufacturing industry while others are fundamental applications discussed with a manufacturing industry lens, which are commonly ignored due to perceived complexity, cost or simply lack of awareness. Lastly, a number of these recommendations were selected for further evaluation and implementation; challenges, approach, benefits and outcomes are shared showing measureable improvements to the cybersecurity posture of the organization.Master of ScienceComputer and Information Science, College of Engineering & Computer ScienceUniversity of Michigan-Dearbornhttps://deepblue.lib.umich.edu/bitstream/2027.42/147433/1/49698122_CIS699 - Mangano Thesis - Modernization of Manufacturing with Cybersecurity at the Forefront - Final 121018-v4.pdfDescription of 49698122_CIS699 - Mangano Thesis - Modernization of Manufacturing with Cybersecurity at the Forefront - Final 121018-v4.pdf : Thesi

Analytics and Intelligence for Smart Manufacturing

Digital transformation is one of the main aspects emerged by the current 4.0 revolution. It embraces the integration between the digital and physical environment,including the application of modelling and simulation techniques, visualization, and data analytics in order to manage the overall product life cycle

Flexible Automation and Intelligent Manufacturing: The Human-Data-Technology Nexus

This is an open access book. It gathers the first volume of the proceedings of the 31st edition of the International Conference on Flexible Automation and Intelligent Manufacturing, FAIM 2022, held on June 19 – 23, 2022, in Detroit, Michigan, USA. Covering four thematic areas including Manufacturing Processes, Machine Tools, Manufacturing Systems, and Enabling Technologies, it reports on advanced manufacturing processes, and innovative materials for 3D printing, applications of machine learning, artificial intelligence and mixed reality in various production sectors, as well as important issues in human-robot collaboration, including methods for improving safety. Contributions also cover strategies to improve quality control, supply chain management and training in the manufacturing industry, and methods supporting circular supply chain and sustainable manufacturing. All in all, this book provides academicians, engineers and professionals with extensive information on both scientific and industrial advances in the converging fields of manufacturing, production, and automation

Flexible Automation and Intelligent Manufacturing: The Human-Data-Technology Nexus

This is an open access book. It gathers the first volume of the proceedings of the 31st edition of the International Conference on Flexible Automation and Intelligent Manufacturing, FAIM 2022, held on June 19 – 23, 2022, in Detroit, Michigan, USA. Covering four thematic areas including Manufacturing Processes, Machine Tools, Manufacturing Systems, and Enabling Technologies, it reports on advanced manufacturing processes, and innovative materials for 3D printing, applications of machine learning, artificial intelligence and mixed reality in various production sectors, as well as important issues in human-robot collaboration, including methods for improving safety. Contributions also cover strategies to improve quality control, supply chain management and training in the manufacturing industry, and methods supporting circular supply chain and sustainable manufacturing. All in all, this book provides academicians, engineers and professionals with extensive information on both scientific and industrial advances in the converging fields of manufacturing, production, and automation

A Common Digital Twin Platform for Education, Training and Collaboration

The world is in transition driven by digitalization; industrial companies and educational institutions are adopting Industry 4.0 and Education 4.0 technologies enabled by digitalization. Furthermore, digitalization and the availability of smart devices and virtual environments have evolved to pro- duce a generation of digital natives. These digital natives whose smart devices have surrounded them since birth have developed a new way to process information; instead of reading literature and writing essays, the digital native generation uses search engines, discussion forums, and on- line video content to study and learn. The evolved learning process of the digital native generation challenges the educational and industrial sectors to create natural training, learning, and collaboration environments for digital natives. Digitalization provides the tools to overcome the aforementioned challenge; extended reality and digital twins enable high-level user interfaces that are natural for the digital natives and their interaction with physical devices. Simulated training and education environments enable a risk-free way of training safety aspects, programming, and controlling robots. To create a more realistic training environment, digital twins enable interfacing virtual and physical robots to train and learn on real devices utilizing the virtual environment. This thesis proposes a common digital twin platform for education, training, and collaboration. The proposed solution enables the teleoperation of physical robots from distant locations, enabling location and time-independent training and collaboration in robotics. In addition to teleoperation, the proposed platform supports social communication, video streaming, and resource sharing for efficient collaboration and education. The proposed solution enables research collaboration in robotics by allowing collaborators to utilize each other’s equipment independent of the distance between the physical locations. Sharing of resources saves time and travel costs. Social communication provides the possibility to exchange ideas and discuss research. The students and trainees can utilize the platform to learn new skills in robotic programming, controlling, and safety aspects. Cybersecurity is considered from the planning phase to the implementation phase. Only cybersecure methods, protocols, services, and components are used to implement the presented platform. Securing the low-level communication layer of the digital twins is essential to secure the safe teleoperation of the robots. Cybersecurity is the key enabler of the proposed platform, and after implementation, periodic vulnerability scans and updates enable maintaining cybersecurity. This thesis discusses solutions and methods for cyber securing an online digital twin platform. In conclusion, the thesis presents a common digital twin platform for education, training, and collaboration. The presented solution is cybersecure and accessible using mobile devices. The proposed platform, digital twin, and extended reality user interfaces contribute to the transitions to Education 4.0 and Industry 4.0

Cybersecurity for Manufacturing Technicians (1 of 4)

This video from Florida Advanced Technological Education Center for Manufacturing (FLATE) is part of a series of webinars that explore cybersecurity for manufacturing technicians. The series explores the intersection of information and operational technology, and provides guidelines for developing targeted plans to incorporate cybersecurity in manufacturing areas. In this video, Ron Eaglin "gives an overview of cybersecurity issues in the manufacturing sector. Eaglin also covers the outline of the NIST recommendations for cybersecurity in manufacturing." An overview of FLATE and its goals, cybersecurity risks in manufacturing, types of attacks, and other related topics are covered. The video recording runs 1:00:42 minutes in length