Knowledge Based Management For Rotating Equipment Diagnostics

Knowledge based management system for rotating equipment diagnostics is a expert system to help the maintenance engineers in the power plants or gas plants using gas turbines for power generation. Industrial gas turbine (Rolls - Royce Allison 510 - KB7) is used as the emphasis of the project to develop the application. Case based Reasoning and Spiral Life Cycle model are used as the methodology in this project for the methods can support and fulfil the objectives of the project. Microsoft Access and Java runtime are used for the database set up and system development respectively. The final system offers eight different scenarios for gas turbine diagnostics. Reference tables and Scenario note function The system is effective and less time consuming, platform( operating system) independent, easy to use and should be helpful for the maintenance engineers. Diagnostics for the auxiliary system of the gas turbine should be incorporated in the system to have a more complete system. MySQL database system should be used in the future development if the database is to expand

Self-tuning routine alarm analysis of vibration signals in steam turbine generators

This paper presents a self-tuning framework for knowledge-based diagnosis of routine alarms in steam turbine generators. The techniques provide a novel basis for initialising and updating time series feature extraction parameters used in the automated decision support of vibration events due to operational transients. The data-driven nature of the algorithms allows for machine specific characteristics of individual turbines to be learned and reasoned about. The paper provides a case study illustrating the routine alarm paradigm and the applicability of systems using such techniques

Qualitative model-based diagnostics for rocket systems

A diagnostic software package is currently being developed at NASA LeRC that utilizes qualitative model-based reasoning techniques. These techniques can provide diagnostic information about the operational condition of the modeled rocket engine system or subsystem. The diagnostic package combines a qualitative model solver with a constraint suspension algorithm. The constraint suspension algorithm directs the solver's operation to provide valuable fault isolation information about the modeled system. A qualitative model of the Space Shuttle Main Engine's oxidizer supply components was generated. A diagnostic application based on this qualitative model was constructed to process four test cases: three numerical simulations and one actual test firing. The diagnostic tool's fault isolation output compared favorably with the input fault condition

Fuzzy reasoning spiking neural P systems revisited: A formalization

Research interest within membrane computing is becoming increasingly interdisciplinary.In particular, one of the latest applications is fault diagnosis. The underlying mechanismwas conceived by bridging spiking neural P systems with fuzzy rule-based reasoning systems. Despite having a number of publications associated with it, this research line stilllacks a proper formalization of the foundations.National Natural Science Foundation of China No 61320106005National Natural Science Foundation of China No 6147232

Performance-based health monitoring, diagnostics and prognostics for condition-based maintenance of gas turbines: A review

With the privatization and intense competition that characterize the volatile energy sector, the gas turbine industry currently faces new challenges of increasing operational flexibility, reducing operating costs, improving reliability and availability while mitigating the environmental impact. In this complex, changing sector, the gas turbine community could address a set of these challenges by further development of high fidelity, more accurate and computationally efficient engine health assessment, diagnostic and prognostic systems. Recent studies have shown that engine gas-path performance monitoring still remains the cornerstone for making informed decisions in operation and maintenance of gas turbines. This paper offers a systematic review of recently developed engine performance monitoring, diagnostic and prognostic techniques. The inception of performance monitoring and its evolution over time, techniques used to establish a high-quality dataset using engine model performance adaptation, and effects of computationally intelligent techniques on promoting the implementation of engine fault diagnosis are reviewed. Moreover, recent developments in prognostics techniques designed to enhance the maintenance decision-making scheme and main causes of gas turbine performance deterioration are discussed to facilitate the fault identification module. The article aims to organize, evaluate and identify patterns and trends in the literature as well as recognize research gaps and recommend new research areas in the field of gas turbine performance-based monitoring. The presented insightful concepts provide experts, students or novice researchers and decision-makers working in the area of gas turbine engines with the state of the art for performance-based condition monitoring

Towards Analytics Aware Ontology Based Access to Static and Streaming Data (Extended Version)

Real-time analytics that requires integration and aggregation of heterogeneous and distributed streaming and static data is a typical task in many industrial scenarios such as diagnostics of turbines in Siemens. OBDA approach has a great potential to facilitate such tasks; however, it has a number of limitations in dealing with analytics that restrict its use in important industrial applications. Based on our experience with Siemens, we argue that in order to overcome those limitations OBDA should be extended and become analytics, source, and cost aware. In this work we propose such an extension. In particular, we propose an ontology, mapping, and query language for OBDA, where aggregate and other analytical functions are first class citizens. Moreover, we develop query optimisation techniques that allow to efficiently process analytical tasks over static and streaming data. We implement our approach in a system and evaluate our system with Siemens turbine data

Self-tuning diagnosis of routine alarms in rotating plant items

Condition monitoring of rotating plant items in the energy generation industry is often achieved through examination of vibration signals. Engineers use this data to monitor the operation of turbine generators, gas circulators and other key plant assets. A common approach in such monitoring is to trigger an alarm when a vibration deviates from a predefined envelope of normal operation. This limit-based approach, however, generates a large volume of alarms not indicative of system damage or concern, such as operational transients that result in temporary increases in vibration. In the nuclear generation context, all alarms on rotating plant assets must be analysed and subjected to auditable review. The analysis of these alarms is often undertaken manually, on a case- by-case basis, but recent developments in monitoring research have brought forward the use of intelligent systems techniques to automate parts of this process. A knowledge- based system (KBS) has been developed to automatically analyse routine alarms, where the underlying cause can be attributed to observable operational changes. The initialisation and ongoing calibration of such systems, however, is a problem, as normal machine state is not uniform throughout asset life due to maintenance procedures and the wear of components. In addition, different machines will exhibit differing vibro- acoustic dynamics. This paper proposes a self-tuning knowledge-driven analysis system for routine alarm diagnosis across the key rotating plant items within the nuclear context common to the UK. Such a system has the ability to automatically infer the causes of routine alarms, and provide auditable reports to the engineering staff

A review of model based and data driven methods targeting hardware systems diagnostics

System health diagnosis serves as an underpinning enabler for enhanced safety and optimized maintenance tasks in complex assets. In the past four decades, a wide-range of diagnostic methods have been proposed, focusing either on system or component level. Currently, one of the most quickly emerging concepts within the diagnostic community is system level diagnostics. This approach targets in accurately detecting faults and suggesting to the maintainers a component to be replaced in order to restore the system to a healthy state. System level diagnostics is of great value to complex systems whose downtime due to faults is expensive. This paper aims to provide a comprehensive review of the most recent diagnostics approaches applied to hardware systems. The main objective of this paper is to introduce the concept of system level diagnostics and review and evaluate the collated approaches. In order to achieve this, a comprehensive review of the most recent diagnostic methods implemented for hardware systems or components is conducted, highlighting merits and shortfalls