Thermal modeling in composite transmission laser welding process: light scattering and absorption phenomena coupling

17th Conference of the European-Scientific-Association-on-Material-Forming (ESAFORM), Espoo, FINLAND, MAY 07-09, 2014International audienceIn previous studies [1, 2], we have presented a detailed formulation of a macroscopic analytical model of the optical propagation of laser beams in the case of unidirectional thermoplastic composites materials. This analytical model presented a first step which concerns the estimation of the laser beam intensity at the welding interface. It describes the laser light path in scattering semi-transparent composites (first component) by introducing light scattering ratio (D) and scattering standard deviation (sigma). The absorption was assumed to be negligible in regard to the scattering effect. In this current paper, in order to describe completely the laser welding process in composite materials, we introduce the absorption phenomenon in the model, in the absorbing material (second component), in order to determine the radiative heat source generated at the welding interface. Finally, we will be able to perform a three dimensional temperature field calculation using commercial FEM software. In laser welding process, the temperature distribution inside the irradiated materials is essential in order to optimize the process. Experimental measurements will be performed in order to confirm the analytical model

Electronics System Thermal Management Optimization Using Finite Element And Nelder-Mead Method

The demand for high-performance, smaller-sized, and multi-functional electronics component poses a great challenge to the thermal management issues in a printed circuit board (PCB) design. Moreover, this thermal problem can affect the lifespan, performance, and the reliability of the electronic system. This project presents the simulation of an optimal thermal distribution for various samples of electronics components arrangement on PCB. The objectives are to find the optimum components arrangement with minimal heat dissipation and cover small PCB area. Nelder-Mead Optimization (NMO) with Finite Element method has been used to solve these multi-objective problems. The results show that with the proper arrangement of electronics components, the area of PCB has been reduced by 26% while the temperature of components is able to reduce up to 40%. Therefore, this study significantly benefits for the case of thermal management and performance improvement onto the electronic product and system

A fully coupled diffusion-reaction scheme for moisture sorptionedesorption in an anhydride-cured epoxy resin

Thermoset materials frequently display non-classical moisture sorption behaviors. In this paper, we investigated this issue from an experimental point of view as well as in terms of modeling the water transport. We used the gravimetric technique to monitor water uptake by epoxy samples, with several thicknesses exposed to different levels of humidity during absorption and desorption tests. Our results revealed that the polymer displays a two-stage behavior with a residual amount of water that is desorbed progressively. We proposed a phenomenological reaction-diffusion scheme to describe this behavior. The model describes water transport as a competition between diffusion and the reaction, during which the local diffusivity and solubility depend on the local advancement of the reaction. We then implemented our model using COMSOL Multiphysics and identified it using a MATLAB-COMSOL optimization tool and the experimental data. We discussed the relation between the hydrophilicity of the product of the reaction and the diffusion behavior. We examined the reaction-induced modification of the water concentration field. It is worth noting that part of the phenomenology can be explained by the presence of hydrolyzable groups

Design and optimization of piezoelectric MEMS vibration energy harvesters

Low-power electronic applications are normally powered by batteries, which have to deal with stringent lifetime and size constraints. To enhance operational autonomy, energy harvesting from ambient vibration by micro-electromechanical systems (MEMS) has been identified as a promising solution to this universal problem. In this thesis, multiple configurations for MEMS-based piezoelectric energy harvesters are studied. To enhance their performances, automated design and optimization methodologies with minimum human efforts are proposed. Firstly, the analytic equations to estimate resonant frequency and amplitude of the harvested voltage for two different configurations of unimorph MEMS piezoelectric harvesters (i.e., with and without integration of a proof mass) are presented with their accuracy validated by using finite element method (FEM) simulation and prototype measurement. Thanks to their high accuracy, we use these analytic equations as fitness functions of genetic algorithm (GA), an evolutionary computation method for optimization problems by mimicking biological evolution. By leveraging the micro-fabrication process, we demonstrate that the GA can optimize the mechanical geometry of the prototyped harvester effectively and efficiently, whose peak harvested voltage increases from 310 mV to 1900 mV at the reduced resonant frequency from 886 Hz to 425 Hz with the highest normalized voltage density of 163.88 among the alternatives. With an intention of promoting uniform stress distribution along the piezoelectric cantilever and providing larger area for placing proof masses, in this thesis a T-shaped cantilever structure with two degrees-of-freedom (DOF) is proposed. Thanks to this special configuration, a considerable amount of stress/strain can be obtained from the tip part of the structure during the vibration, in addition to the anchor region. An analytic model for computing the frequency response of the proposed structure is derived, and the harvester performance is studied analytically, numerically and experimentally. The conventional MEMS energy harvesters can only generate voltage disadvantageously in a narrow bandwidth at higher frequencies. Therefore, in this thesis we further propose a piezoelectric MEMS harvester with the capability of vibrating in multiple DOF, whose operational bandwidth is enhanced by taking advantage of both multimodal and nonlinear mechanisms. The proposed harvester has a symmetric structure with a doubly-clamped configuration enclosing three proof masses in distinct locations. Thanks to the uniform mass distribution, the energy harvesting efficiency can be considerably enhanced. To determine the optimum geometry for the preferred nonlinear behavior, we have also used optimization methodology based on GA. The prototype measurements demonstrate that our proposed piezoelectric MEMS harvester is able to generate voltage at 227 Hz (the first mode), 261.8 Hz (the second mode), and 286 Hz (the third mode). When the device operates at its second mode frequency, nonlinear behavior can be obtained with extremely small magnitude of base excitation (i.e., 0.2 m/s²). Its normalized power density (NPD) of 595.12 (μW·cm⁻³·m⁻²·s⁴) is found to be superior to any previously reported piezoelectric MEMS harvesters in the literature. In this dissertation, we also propose a piezoelectric MEMS vibration energy harvester with the capability of oscillating at ultralow (i.e., less than 200 Hz) resonant frequency. The mechanical structure of the proposed harvester is comprised of a doubly clamped cantilever with a serpentine pattern associated with several discrete masses. In order to obtain the optimal physical aspects of the harvester and speed up the design process, we have utilized a deep neural network, as an artificial intelligence (AI) method. Firstly, the deep neural network was trained, and then this trained network was integrated with the GA to optimize the harvester geometry to enhance its performance in terms of both resonant frequency and generated voltage. Our numerical results confirm that the accuracy of the network in prediction is above 90%. As a result, by taking advantage of this efficient AI-based performance estimator, the GA is able to reduce the device resonant frequency from 169Hz to 110.5Hz and increase its efficiency on harvested voltage from 2.5V to 3.4V under 0.25g excitation. To improve both durability and energy conversion efficiency of the piezoelectric MEMS harvesters, we further propose a curve-shaped anchoring scheme in this thesis. A doubly clamped curve beam with a mass at its center is considered as an anchor, while a straight beam with proof mass is integrated to the center of this anchor. To assess the fatigue damage, which is actually critical to the micro-sized silicon-based piezoelectric harvesters, we have utilized the Coffin-Manson method and FEM to study the fatigue lifetime of the proposed geometry comprehensively. Our proposed piezoelectric harvester has been fabricated and its capability in harnessing the vibration energy has been examined numerically and experimentally. It is found that the harvested energy can be enlarged by a factor of 2.66, while this improvement is gained by the resonant frequency reduction and failure force magnitude enlargement, in comparison with the conventional geometry of the piezoelectric MEMS harvesters

Artificial intelligence using Nelder-Mead algorithm- based design and performance optimization of microstrip patch antenna

Artificial intelligence systems are one of the important machines in performing operations that are difficult to perform traditionally. Optimization is one of the difficult and delicate processes that AI can be used to accomplish, especially if the optimizations are too small for antennas like microstrip patch antenna. A Microstrip patch antenna is considered one of the most widely used antennas that vary from lightweight wireless devices to airplanes and airspaces applications. One of the most attractive points about those antennas is their lightweight, small size, and ease of fabrication process. Although this antenna has many advantages, it suffers from some drawbacks like low gain and limited bandwidth. In this paper, we are presenting an optimization process by using the Nelder-Mead algorithm to achieve a new design of patch antenna that offers a broader bandwidth and higher gain. This design is achieved by optimizing the dimensions of the width and the frequency of the antenna. The results show that this device is responding perfectly at 1.471GHz and the ranges of substrate dimensions and relative permittivity affect the device performance and behavior

Parametric optimization study of a lithium-ion cell

Lithium-ion cell technology is well known for its high power and energy density in the automotive application. This paper presents development of a 1D electrochemical model which can be used to predict 18650 lithium-ion cell performance under different operating conditions. COMSOL Multiphysics 5.2a software has been utilized to develop the electrochemical model to predict the cell behaviour under various discharge rates. This tool uses the finite element method (FEM) to solve the conservation equations of charge and species in solid and electrolyte phase. And Butler-Volmer equation for reaction rates of lithium insertion and extraction. In an event that the electrochemical parameters of the cell are not known, determination of these parameters by measurements or experiments is a difficult and challenging task. An attempt has been made in this paper to estimate unknown cell parameters by two methods, first by performing a parametric study on cell parameters such as particle radius, diffusion coefficient, porosity etc. within a known range from literature studies and analyse the sensitivity of these parameters on the model results. Secondly, to improve the accuracy of the simulation results, COMSOL optimization module is used and the simulation results are validated against the experimental data. Apart from the discharge profiles, the proposed model can also be used to study the time dependent distribution of lithium-ion concentration, electrolyte concentration, lithium diffusivity and ionic conductivity in the cell

Simulation Of Cantilevered Piezoelectric Energy Harvesters

Vibration-based energy harvesting had been extensively investigated by several researchers over the last decade. The use of piezoelectricity is known for its mechanical vibration-to-electricity conversion. The piezoelectric energy harvesters (PEHs) efficiency is dependent on the cantilever geomtry and the vibration source frequency. In this paper, cantilevered beams with piezoelectric layers of PZT-5A material are employed as piezoelectric energy harvesters. Three kinds of PEH cantilever beams were constructed which are the unimorph, bimorph and bimorph without load. The simulation of these three beams were made on ANSYS software. This was meant for the study of the performance for each of the PEH cantilever beams and they had proven distinctions among them. Modal analysis and Harmonic Response analysis were setup and run for the three types of beams and the results were validated. The outcome of the simulation analysis was generated and interpreted graphically which shows the model deformation, voltage and the frequency response for all the beams with same weight of load and dimensions

Interpretation of the Superpave IDT strength test using a viscoelastic-damage constitutive model

This paper presents a new interpretation for the Superpave IDT strength test based on a viscoelastic-damage framework. The framework is based on continuum damage mechanics and the thermodynamics of irreversible processes with an anisotropic damage representation. The new approach introduces considerations for the viscoelastic effects and the damage accumulation that accompanies the fracture process in the interpretation of the Superpave IDT strength test for the identification of the Dissipated Creep Strain Energy (DCSE) limit from the test result. The viscoelastic model is implemented in a Finite Element Method (FEM) program for the simulation of the Superpave IDT strength test. The DCSE values obtained using the new approach is compared with the values obtained using the conventional approach to evaluate the validity of the assumptions made in the conventional interpretation of the test results. The result shows that the conventional approach over-estimates the DCSE value with increasing estimation error at higher deformation rates