Feature - Based Approach to Automatic Fixturing System Planning ForUniform Polyhedra Workpiece

This paper demonstrates the design of an algorithm to represent the design stages of fixturing system that serve in increasing the flexibility and automation of fixturing system planning for uniform polyhedral part. This system requires building a manufacturing feature recognition algorithm to present or describe inputs such as (configuration of workpiece) and built database system to represents (production plan and fixturing system exiting) to this algorithm. Also knowledge base system was building or developed to find the best fixturing analysis (workpiece setup, constraints of workpiece and arrangement the contact on this workpiece) to workpiece

COMPUTER-AIDED FIXTURE PLANNING: A REVIEW

Fixture planning is a complex activity restricted by the extreme diversity of workpieces and constraints of design geometry, part accessibility, working force, and component deformation. This paper reviews major approaches to computer-aided fixture planning (CAFP). Geometry methods, kinematical analysis, force analysis, deformation analysis, case-base reasoning, fixture assembly planning, feature-based methods, rule-based methods and optimization methods are surveyed. The CAFP systems are summarized as CAD-based systems and Web-based systems. Some promising research areas are identified in respect of fixture design, assembly planning and virtual fixture planning

Collision-free automatic dimensional inspection using coordinate measuring machines

This research presents an inspection plan that generates automatic dimensional measurement process for inspecting workpiece surface with Coordinate Measuring Machines. The inspection plan is broken down into two phases: accessibility analysis and collision-free path generation. For accessibility analysis, a visibility map(VMAP) with respect to a point on a general surface is constructed. Based on the information of VMAPs, the collection of workpiece setups and probe orientations associated with the workpiece geometry are computed using the multi-echelon simulated annealing method. The safe and locally shortest inspection path can automatically be generated. This is made possible by appropriate probe abstractions and their swept volumes, collision detections, and heuristic modifications for the collide path segments. The hierarchical collision detection method based on the sweeping operation is presented. For each collide path segments, the interference-free detour is generated heuristically according to the components of probe model to be made collision. The tangent graph method is applied in case of collision against the probe tip and stylus, while the heuristic method is applied in case of collision against the probe column

Microclamping principles from the perspective of micrometrology – A review

This paper gives an overview of the field of clamping and gripping principles from the viewpoint of sample fixturing for dimensional metrology for microobjects. The requirements for clamping microcomponents that allow dimensional measurements are therefore explained before principles and solutions of microclamps as found in literature are reviewed and evaluated on basis of these requirements. Results show that there is no single superior clamping principle or method of implementation but rather several effective solutions for specific applications. The core value of this paper is the link between requirements for sample fixturing in dimensional micrometrology and the many approaches already investigated in the field of microclamping. A radar chart and a decision tree summarize and visualize the major aspects of this review. Finally, directions of future key research areas are suggested

Manufacturability analysis for non-feature-based objects

This dissertation presents a general methodology for evaluating key manufacturability indicators using an approach that does not require feature recognition, or feature-based design input. The contributions involve methods for computing three manufacturability indicators that can be applied in a hierarchical manner. The analysis begins with the computation of visibility, which determines the potential manufacturability of a part using material removal processes such as CNC machining. This manufacturability indicator is purely based on accessibility, without considering the actual machine setup and tooling. Then, the analysis becomes more specific by analyzing the complexity in setup planning for the part; i.e. how the part geometry can be oriented to a cutting tool in an accessible manner. This indicator establishes if the part geometry is accessible about an axis of rotation, namely, whether it can be manufactured on a 4th-axis indexed machining system. The third indicator is geometric machinability, which is computed for each machining operation to indicate the actual manufacturability when employing a cutting tool with specific shape and size. The three manufacturability indicators presented in this dissertation are usable as steps in a process; however they can be executed alone or hierarchically in order to render manufacturability information. At the end of this dissertation, a Multi-Layered Visibility Map is proposed, which would serve as a re-design mechanism that can guide a part design toward increased manufacturability

Modeling, analysis and verification of optimal fixture design

Master'sMASTER OF ENGINEERIN

Computing Axes of Rotation for Setup Planning Using Visibility of Polyhedral Computer-Aided Design Models

This paper presents a method for determining feasible axes of rotation for setup planning, based on the visibility of a polyhedral model. The intent of this work was to develop a feature-free approach to setup planning, with the specific focus on multi-axis machine setups. Visibility mapping can provide a quantitative evaluation of a surface, a feature or an entire part model; however, the next step is to use this information for process planning. In this paper, we present an approach of using a visibility map to evaluate axes of rotation that could be used in an indexer-type setup on a machine tool. Instead of using expensive and complicated multi-axis machining, it may be feasible to machine using multiple three-axis toolpaths if a single axis of rotation can be used to rotate the part through the minimum set of orientations. An algorithm is presented that is capable of processing visibility information from a polyhedral model; hence, the method is generic and does not require feature detection. As such, the work is applicable to a variety of applications; in particular for subtractive rapid prototyping where complex geometry may not contain recognizable features