Energetic analysis of industrial robots for pick-and-place operations

none4restrictedF. Vidussi, P. Boscariol, L. Scalera, A. GasparettoVidussi, F.; Boscariol, P.; Scalera, L.; Gasparetto, A

Optimization Of Energy Consumption In KUKA KR 16 Articulated Robot Manipulator

A study for optimal energy consumption in KUKA KR 16 articulated robot for pick-and-place task was introduce in this paper. In order to achieve the optimal energy consumption, an improve trajectory planning is required. Essentially, trajectory planning encompasses path planning in addition to planning how to move based on velocity, time and kinematics. Trajectory planning gives a path from a starting to a goal point by avoiding collisions in a 2D or 3D space. Therefore, this paper is focus on analyze the PTP motion and Linear motion in order to determine which is the best motion that can improve the trajectory planning. The optimal energy consumption to minimizing the movement based on three main axes where it used a big motors used to drive the axes. This method is much simpler in terms of development process and did not require any additional hardware to be install to the robot’s system. KUKA KR 16 is use to study optimal energy consumption and analyze PTP and Linear motion. The energy performance is measures with respect to two categories of movements known as Default and Optimal movement which do the same task repetitively within specific time. The result show that PTP motion consumed 6% more energy than Linear motion but completed 773 cycles within one hour whereas Linear motion only completed 492 cycles. Energy performance between Default and Optimal movement shows that Optimal movement recorded 21.8% less energy usage when compared to Default movement although the total cycles completed for both movement almost the same

Energy model for motion planning of 2D-belt press line tending robots

A current trend in production is to reduce energy consumption where possible not only to lower the cost but also to be a more energy efficient entity. This paper presents an energy model to estimate the electrical energy consumption of 2D-belt robots used for material handling in multi-stage sheet metal press lines. An estimation of the energy consumption is computed by the proposed energy model based on the robot components’ specifications, the robot path and trajectory. The proposed model can predict the energy consumption offline by simulation, and thus, before installation, avoiding the need for physical experiments. It is demonstrated that it can be used for predicting potential energy reductions achieved by optimising the motion planning. Additionally, it is also shown how to investigate the energy saving achieved by using mechanical brakes when the robot is idle. This effectively illustrates the usefulness of the proposed energy model

Towards realizing robotic potential in future intelligent food manufacturing systems

This paper provides a comprehensive review of the robotic potential that is foreseen by researchers in designing future food manufacturing plant. The present day food handling and packaging setup is limited in capacity and output due to manual processing. An optimized protocol to fetch various ingredients and shape them in a final product by passing through various stages in an automated processing plant while simultaneously ensuring high quality and hygienic environment is merely possible by using robotized processing. The review also highlights the possibilities and limitations of introducing these high technology robots in the food sector. A comparison of several robots from different classes is listed with major technical parameters. However, as predicted, a food cyber-physical production system (CPPS) visualizes a closed loop system for the desired output keeping in view various constraints and risks. Human machine interface (HMI) for these machines complies with the industrial safety standards to provide a fail safe production cycle. Various new horizons in research and development of food robots are also highlighted in the upcoming industrial paradigm

A Highly Reliable, Low Power Consumption, Low-Cost Multisensory Based System For Autonomous Navigational Mobile Robot

There has been remarkable growth in most real-time systems in the area of autonomous mobile robots. Collision-free path planning is one of the critical requirements in designing mobile robot systems since they all featured some obstacle detection techniques. This work focuses on the collaborations of low cost multi-sensor system to produce a complementary collision-free path for mobile robots. The proposed algorithm is used with a new model to produce the shortest, and most energy-efficient path from a given initial point to a goal point. Multiple sensors are utilized together, so the benefits of one compensate for the limitations of the other. The experimental results demonstrate that the robot is capable of measuring different distances to obstacles in unknown environments. Moreover, this work aims to minimize the energy consumption of a wheeled mobile robot in dynamic environments. The total energy consumption is evaluated in multiple directions, where both motional energy and operational energy are considered, while the robot is moving in dynamic environments and avoiding collisions. A time complexity analysis and a comparison of the proposed model, and states-of-arts methods are presented by using required resources and the overall performance of the proposed model. The proposed model is characterized by its low cost, low power consumption, and its efficiencies to follow the shortest path while avoiding collisions

Systematic gripper arrangement for a handling device in lightweight production processes

Handhabungsgeräte sind ein integraler Bestandteil automatisierter Produktionsprozesse. Dennoch werden sie in der Regel als nicht wertschöpfend angesehen, weshalb ihre Planung und Projektierung mit geringem Zeit- und Personalaufwand so effektiv wie möglich sein sollte. Gleichzeitig bleiben sie ein wichtiger Teil der Prozesskette und müssen in diesem Zusammenhang bestimmte Bedingungen erfüllen. Um ihre Funktionalität zu gewährleisten und wenig Zeit in die Projektierung zu investieren, sind Handhabungsgeräte oft überdimensioniert. Insbesondere bei flachen Teilen führt dies zu schweren Handhabungslösungen, bei denen das Gewicht des Handhabungsobjekts und des Handhabungsgerätes in einem Missverhältnis zueinander stehen. Ziel der vorliegenden Arbeit ist es, die Projektierung von Handhabungsgeräten so weit wie möglich zu automatisieren. Dieser Prozess wird am Beispiel der Prozesskette zur Herstellung von Leichtbauteilen mit den Verfahren „sheet molding compound“ (SMC) und „resin transfer molding“ (RTM) dargestellt. In einem ersten Schritt wird ein modulares Handhabungsgerät entwickelt und aufgebaut, das eine große Anzahl von Greiferanordnung ermöglicht. Mit diesem Handhabungsgerät kann dann die resultierende Durchbiegung von flachen Bauteilen mit verschiedenen Greiferanordnungen gemessen werden. Um sicherzustellen, dass es nicht immer notwendig ist die Durchbiegungen zu messen, wird mit ABAQUS ein Modell aufgebaut, das eine Simulation der Durchbiegung ermöglicht. Anhand dieses Simulationsmodells wird eine Designlogik für die Anordnung der Greifer entwickelt. Diese Designlogik arbeitet in zwei Schritten und basiert auf dem Ansatz des „growing neural gas“ (GNG), das durch die Implementierung zusätzlicher Regeln an das Problem angepasst wird. Zuerst wird eine erste Greiferkonfiguration basierend auf der Geometrie des Objekts erstellt, die dann durch einen iterativen Prozess aus Simulation und Anpassung verbessert wird. Da die Herstellung von Leichtbauteilen oft mehr als nur einen Zuschnitt erfordert, werden am Ende systematisch verschiedene Lösungen für die verschiedenen Zuschnitte zu einer Greiferanordnung zusammengefasst und ein Verfahren gezeigt, wie dies ,mit dem zuvor entwickelten modularen Handhabungsgerät realisiert, werden kann

Analyzing energy consumption of industrial robots

Energy conservation is a key aspect towards sustain-ability and is pursued by both, research and industry. To this end, we present measurements of the power consumption of two industrial robots. Based on a selected motion pattern the velocity and acceleration of the robot is varied and we show that the power is measurable with good repeatability. The energy of these motions is calculated from the power time series. Contrary to expectations it turns out that slow motions are not necessarily the most energy efficient. Finally, we show that the best strategy for energy conservation depends heavily on the robot model