Lightweight High-Efficiency Power Train Propulsion with Axial- Flux Machines for Electric or Hybrid Vehicles

The aim of this chapter is to present a new type of powertrain with dimensions and low weight, for vehicles with reduced carbon emissions, which have an axial synchronous machine with one stator and two rotor, with static converter that is simple and inexpensive, a broadcast transmission system using an electric differential, with the control of the two rotors so that they can operate as motor/generator, at the same rotational direction or in opposite directions, at the same speed value, at slightly different speeds or at much different speeds by using an original dual vector control with operating on dual frequency. This is a major concern of hybrid and electric vehicle manufacturers. Expected results: a lighter power train with 20% and an increase in 5% of electric drive efficiency, low inertia rotor at high speed, a compact electric drive system with high torque and simple control, intelligent energy management system with a new vision of technological and innovation development, and equal importance of environment protection. The electrical machines for hybrid (HEV) or electric (EV) drives include a variety of different topologies. According to outcomes of literature survey, induction machines alongside synchronous machines take the major place in HEV or EV power trains

Overview of permanent-magnet brushless drives for electric and hybrid electric vehicles

With ever-increasing concerns on our environment, there is a fast growing interest in electric vehicles (EVs) and hybrid EVs (HEVs) from automakers, governments, and customers. As electric drives are the core of both EVs and HEVs, it is a pressing need for researchers to develop advanced electric-drive systems. In this paper, an overview of permanent-magnet (PM) brushless (BL) drives for EVs and HEVs is presented, with emphasis on machine topologies, drive operations, and control strategies. Then, three major research directions of the PM BL drive systems are elaborated, namely, the magnetic-geared outer-rotor PM BL drive system, the PM BL integrated starter-generator system, and the PM BL electric variable-transmission system. © 2008 IEEE.published_or_final_versio

Review of battery electric vehicle propulsion systems incorporating flywheel energy storage

The development of battery electric vehicles (BEV) must continue since this can lead us towards a zero emission transport system. There has been an advent of the production BEVs in recent years; however their low range and high cost still remain the two important drawbacks. The battery is the element which strongly affects the cost and range of the BEV. The batteries offer either high specific power or high specific energy but not both. To provide the BEVs with the characteristic to compete with conventional vehicles it is beneficial to hybridize the energy storage combining a high energy battery with a high power source. This shields the battery from peak currents and improves its capacity and life. There are various devices which could qualify as a secondary storage system for the BEV such as high power battery, supercapacitor and high speed flywheel (FW). This paper aims to review a specific type of hybridisation of energy storage which combines batteries and high speed flywheels. The flywheel has been used as a secondary energy system in BEVs from the early 1970s when the oil crises triggered an interest in BEVs. Since the last decade the interest in flywheels has strengthened and their application in the kinetic energy recovery system (KERS) in Formula 1 has further bolstered the case for flywheels. With a number of automotive manufacturers getting involved in developing flywheels for road applications, the authors believe commercial flywheel based powertrains are likely to be seen in the near future. It is hence timely to produce a review of research and development in the area of flywheel assisted BEVs

A comprehensive study of key Electric Vehicle (EV) components, technologies, challenges, impacts, and future direction of development

Abstract: Electric vehicles (EV), including Battery Electric Vehicle (BEV), Hybrid Electric Vehicle (HEV), Plug-in Hybrid Electric Vehicle (PHEV), Fuel Cell Electric Vehicle (FCEV), are becoming more commonplace in the transportation sector in recent times. As the present trend suggests, this mode of transport is likely to replace internal combustion engine (ICE) vehicles in the near future. Each of the main EV components has a number of technologies that are currently in use or can become prominent in the future. EVs can cause significant impacts on the environment, power system, and other related sectors. The present power system could face huge instabilities with enough EV penetration, but with proper management and coordination, EVs can be turned into a major contributor to the successful implementation of the smart grid concept. There are possibilities of immense environmental benefits as well, as the EVs can extensively reduce the greenhouse gas emissions produced by the transportation sector. However, there are some major obstacles for EVs to overcome before totally replacing ICE vehicles. This paper is focused on reviewing all the useful data available on EV configurations, battery energy sources, electrical machines, charging techniques, optimization techniques, impacts, trends, and possible directions of future developments. Its objective is to provide an overall picture of the current EV technology and ways of future development to assist in future researches in this sector

Operation Simulation and Control of a Hybrid Vehicle Based on a Dual Clutch Configuration

Today, the world thrives on making more fuel-efficient vehicles that consume less energy, emit fewer emissions and have enhanced overall performance. Hybrid Electric Vehicles (HEVs) offer the advantages of improved fuel economy and emissions without sacrificing vehicle performance factors such as safety, reliability and other features. The durability and performance enhancements of HEVs have encouraged researchers to develop various hybrid power-train configurations and improve associated issues, such as component sizing and control strategies. HEVs with dual clutch transmissions (HDCT) are used in operation modes to improve fuel efficiency and dynamic performance for both diesel engines and high-speed gas engines. Dual clutch transmissions (DCTs) are proved to be the first automatic transmission type to provide better efficiency than manual transmissions. DCTs also provide reduced shift shocks and shift time that result in better driving experience. In addition, advanced software allows more simplistic approaches and tunable launch strategies in HDCT development. In this dissertation, an innovative approach to develop a desired mode controller for a HDCT configuration is proposed. This mode controller allows the driver to select the desired driving style of the vehicle. The proposed controller was developed based on adaptive control theory for the overall HDCT system. The proposed Model Reference Adaptive Control (MRAC) was applied to a parallel hybrid electric vehicle with dual clutch transmission (HDCT), and yielded good performance under different conditions. This implies that the MRAC is adaptive to different torque distribution strategies. The current study, which was performed on adaptive control applications, revealed that the Lyapunov method was effective and yielded good performance. The MRAC method was also applied to the mode transition of an HDCT bus. The simulation results confirmed that the MRAC outperformed the conventional operation method for an HDCT with reduced vehicle jerk and the torque interruption for the driveline and with improved fuel efficiency.Ph.D.College of Engineering & Computer ScienceUniversity of Michigan-Dearbornhttps://deepblue.lib.umich.edu/bitstream/2027.42/145173/1/Final Dissertation Elzaghir.pdfDescription of Final Dissertation Elzaghir.pdf : Dissertatio

Design of electric vehicle propulsion system incorporating flywheel energy storage

Battery electric vehicles are crucial for moving towards a zero emission transport system. Though battery electric vehicle technology has been rapidly improving, it is still not competitive to the conventional vehicles in terms of both cost and performance. The limited driving range and high cost are significant impediments to the popularity of battery electric vehicles. The battery is the main element which affects the range and cost of the vehicle. The battery has to meet the requirements of sufficient power and energy, quick recharge, safety, low cost and sufficient life. However the battery can either provide high power or high energy but not both. Hybridisation of the energy source is one of the methods to improve the energy efficiency of the vehicle, which would involve combining a high energy battery with a high power source. High power batteries, ultracapacitors and high speed flywheels are the potential high power sources that could be used. Out of these, the high speed flywheel in combination with a mechanical transmission is an attractive high power source for the battery electric vehicle due to its favourable characteristics of high specific power, sufficient high specific energy, high energy efficiency, long cycle life, quick recharge and low cost . This thesis presents and critically assesses a concept of a mechanically connected flywheel assisted battery electric vehicle propulsion system for a modern passenger car application. The main contribution of this thesis is the analysis of the effect of utilizing a mechanically connected flywheel in a hybrid energy storage with Li-ion batteries on the energy efficiency of the electric vehicle. The starting point of the research was to create a base electric vehicle model based on current technology. An analysis of the battery electric vehicle, its various components and control strategy and various approaches to model it was discussed which led to the creation of the baseline model. Simulations using the baseline model on three real world driving cycles representing urban, extra urban and motorway conditions, showed the potential for improving the energy efficiency of the vehicle by utilizing a power handling device that could transmit power directly to the driveline such as a mechanically connected flywheel. Hybridisation of the energy storage with the incorporation of the mechanically connected flywheel was presented. The flywheel was sized and a road data analysis was performed to support the sizing analysis. To accomplish the integration of the flywheel with the driveline, a fundamental analysis of the mechanical power split continuously variable transmission was conducted which showed various ways of obtaining the desired ratio range for the flywheel operation according to vehicle requirements. The speed ratio, power flow and efficiency were derived for three different types of transmissions. This analysis produced a simple methodology that can be applied to design a transmission for flywheel energy storage to provide any required speed ratio coverage and predict its efficiency in both directions of power flow, which is an important contribution of the thesis. The hybrid vehicle layout was presented and all its components were discussed. Further to obtain the maximum potential for improvement in energy consumption with the hybrid vehicle, optimisation of the energy management strategy was conducted. The optimisation problem was complex because of factors such as the small storage capacity of the flywheel, the kinematic constraints and the slipping of clutches. Dynamic programming was used to find optimal energy management strategy on the three real world driving cycles, which was the first instance of its implementation for such a powertrain; another important contribution of the thesis. The results were compared with baseline using a quasi static backward model. There was significant reduction in energy consumption for the more aggressive motorway cycle, less for the extra urban cycle, while there was a small increase in energy consumption for the relatively less aggressive urban cycle. However significant reduction in battery stress was observed for all the cycles which is expected to lead to improvements in battery life and lower operating costs. To provide a further step in implementation, a predictive energy management strategy was applied in the backward model for the hybrid vehicle based on dynamic programming with short computation time and utilizing limited future journey information which showed good performance in comparison to the benchmark simulation results. Finally the control was tested in a forward dynamic simulation to verify its suitability for real life implementation, and showed small deviation in performance compared to the backward simulation

New trends in electrical vehicle powertrains

The electric vehicle and plug-in hybrid electric vehicle play a fundamental role in the forthcoming new paradigms of mobility and energy models. The electrification of the transport sector would lead to advantages in terms of energy efficiency and reduction of greenhouse gas emissions, but would also be a great opportunity for the introduction of renewable sources in the electricity sector. The chapters in this book show a diversity of current and new developments in the electrification of the transport sector seen from the electric vehicle point of view: first, the related technologies with design, control and supervision, second, the powertrain electric motor efficiency and reliability and, third, the deployment issues regarding renewable sources integration and charging facilities. This is precisely the purpose of this book, that is, to contribute to the literature about current research and development activities related to new trends in electric vehicle power trains.Peer ReviewedPostprint (author's final draft

Electric Vehicle Efficient Power and Propulsion Systems

Vehicle electrification has been identified as one of the main technology trends in this second decade of the 21st century. Nearly 10% of global car sales in 2021 were electric, and this figure would be 50% by 2030 to reduce the oil import dependency and transport emissions in line with countries’ climate goals. This book addresses the efficient power and propulsion systems which cover essential topics for research and development on EVs, HEVs and fuel cell electric vehicles (FCEV), including: Energy storage systems (battery, fuel cell, supercapacitors, and their hybrid systems); Power electronics devices and converters; Electric machine drive control, optimization, and design; Energy system advanced management methods Primarily intended for professionals and advanced students who are working on EV/HEV/FCEV power and propulsion systems, this edited book surveys state of the art novel control/optimization techniques for different components, as well as for vehicle as a whole system. New readers may also find valuable information on the structure and methodologies in such an interdisciplinary field. Contributed by experienced authors from different research laboratory around the world, these 11 chapters provide balanced materials from theorical background to methodologies and practical implementation to deal with various issues of this challenging technology. This reprint encourages researchers working in this field to stay actualized on the latest developments on electric vehicle efficient power and propulsion systems, for road and rail, both manned and unmanned vehicles

Intelligent control and look-ahead energy management of hybrid electric vehicles

A review of the state of knowledge in the field of control and energy management in HEVs is carried out. The key innovation of the project is the development of a model of a PHEV using the real road data with an intelligent look-ahead online controller. Another novelty of this work is the method of route planning. It combines the information of vehicle sensors such as accelerometer and speedometer with the data of a GPS to create a road grade map for use within the look-ahead energy management strategy in the vehicle. For the PHEV, an adaptive cruise controller is modelled and an optimisation method is applied to obtain the best speed profile during a trajectory. Finally, the nonlinear model of the vehicle is applied with the sliding mode controller. The effect of using this controller is compared with the universal cruise controller. The stability of the system is studied and proved