Compliant aerial manipulation.

The aerial manipulation is a research field which proposes the integration of robotic manipulators in aerial platforms, typically multirotors – widely known as “drones” – or autonomous helicopters. The development of this technology is motivated by the convenience to reduce the time, cost and risk associated to the execution of certain operations or tasks in high altitude areas or difficult access workspaces. Some illustrative application examples are the detection and insulation of leaks in pipe structures in chemical plants, repairing the corrosion in the blades of wind turbines, the maintenance of power lines, or the installation and retrieval of sensor devices in polluted areas. Although nowadays it is possible to find a wide variety of commercial multirotor platforms with payloads from a few gramps up to several kilograms, and flight times around thirty minutes, the development of an aerial manipulator is still a technological challenge due to the strong requirements relative to the design of the manipulator in terms of very low weight, low inertia, dexterity, mechanical robustness and control. The main contribution of this thesis is the design, development and experimental validation of several prototypes of lightweight (<2 kg) and compliant manipulators to be integrated in multirotor platforms, including human-size dual arm systems, compliant joint arms equipped with human-like finger modules for grasping, and long reach aerial manipulators. Since it is expected that the aerial manipulator is capable to execute inspection and maintenance tasks in a similar way a human operator would do, this thesis proposes a bioinspired design approach, trying to replicate the human arm in terms of size, kinematics, mass distribution, and compliance. This last feature is actually one of the key concepts developed and exploited in this work. Introducing a flexible element such as springs or elastomers between the servos and the links extends the capabilities of the manipulator, allowing the estimation and control of the torque/force, the detection of impacts and overloads, or the localization of obstacles by contact. It also improves safety and efficiency of the manipulator, especially during the operation on flight or in grabbing situations, where the impacts and contact forces may damage the manipulator or destabilize the aerial platform. Unlike most industrial manipulators, where force-torque control is possible at control rates above 1 kHz, the servo actuators typically employed in the development of aerial manipulators present important technological limitations: no torque feedback nor control, only position (and in some models, speed) references, low update rates (<100 Hz), and communication delays. However, these devices are still the best solution due to their high torque to weight ratio, low cost, compact design, and easy assembly and integration. In order to cope with these limitations, the compliant joint arms presented here estimate and control the wrenches from the deflection of the spring-lever transmission mechanism introduced in the joints, measured at joint level with encoders or potentiometers, or in the Cartesian space employing vision sensors. Note that in the developed prototypes, the maximum joint deflection is around 25 degrees, which corresponds to a deviation in the position of the end effector around 20 cm for a human-size arm. The capabilities and functionalities of the manipulators have been evaluated in fixed base test-bench firstly, and then in outdoor flight tests, integrating the arms in different commercial hexarotor platforms. Frequency characterization, position/force/impedance control, bimanual grasping, arm teleoperation, payload mass estimation, or contact-based obstacle localization are some of the experiments presented in this thesis that validate the developed prototypes.La manipulación aérea es un campo de investigación que propone la integración de manipuladores robóticos in plataformas aéreas, típicamente multirotores – comúnmente conocidos como “drones” – o helicópteros autónomos. El desarrollo de esta tecnología está motivada por la conveniencia de reducir el tiempo, coste y riesgo asociado a la ejecución de ciertas operaciones o tareas en áreas de gran altura o espacios de trabajo de difícil acceso. Algunos ejemplos ilustrativos de aplicaciones son la detección y aislamiento de fugas en estructura de tuberías en plantas químicas, la reparación de la corrosión en las palas de aerogeneradores, el mantenimiento de líneas eléctricas, o la instalación y recuperación de sensores en zonas contaminadas. Aunque hoy en día es posible encontrar una amplia variedad de plataformas multirotor comerciales con cargas de pago desde unos pocos gramos hasta varios kilogramos, y tiempo de vuelo entorno a treinta minutos, el desarrollo de los manipuladores aéreos es todavía un desafío tecnológico debido a los exigentes requisitos relativos al diseño del manipulador en términos de muy bajo peso, baja inercia, destreza, robustez mecánica y control. La contribución principal de esta tesis es el diseño, desarrollo y validación experimental de varios prototipos de manipuladores de bajo peso (<2 kg) con capacidad de acomodación (“compliant”) para su integración en plataformas aéreas multirotor, incluyendo sistemas bi-brazo de tamaño humano, brazos robóticos de articulaciones flexibles con dedos antropomórficos para agarre, y manipuladores aéreos de largo alcance. Puesto que se prevé que el manipulador aéreo sea capaz de ejecutar tareas de inspección y mantenimiento de forma similar a como lo haría un operador humano, esta tesis propone un enfoque de diseño bio-inspirado, tratando de replicar el brazo humano en cuanto a tamaño, cinemática, distribución de masas y flexibilidad. Esta característica es de hecho uno de los conceptos clave desarrollados y utilizados en este trabajo. Al introducir un elemento elástico como los muelles o elastómeros entre el los actuadores y los enlaces se aumenta las capacidades del manipulador, permitiendo la estimación y control de las fuerzas y pares, la detección de impactos y sobrecargas, o la localización de obstáculos por contacto. Además mejora la seguridad y eficiencia del manipulador, especialmente durante las operaciones en vuelo, donde los impactos y fuerzas de contacto pueden dañar el manipulador o desestabilizar la plataforma aérea. A diferencia de la mayoría de manipuladores industriales, donde el control de fuerzas y pares es posible a tasas por encima de 1 kHz, los servo motores típicamente utilizados en el desarrollo de manipuladores aéreos presentan importantes limitaciones tecnológicas: no hay realimentación ni control de torque, sólo admiten referencias de posición (o bien de velocidad), y presentan retrasos de comunicación. Sin embargo, estos dispositivos son todavía la mejor solución debido al alto ratio de torque a peso, por su bajo peso, diseño compacto y facilidad de ensamblado e integración. Para suplir estas limitaciones, los brazos robóticos flexibles presentados aquí permiten estimar y controlar las fuerzas a partir de la deflexión del mecanismo de muelle-palanca introducido en las articulaciones, medida a nivel articular mediante potenciómetros o codificadores, o en espacio Cartesiano mediante sensores de visión. Tómese como referencia que en los prototipos desarrollados la máxima deflexión articular es de unos 25 grados, lo que corresponde a una desviación de posición en torno a 20 cm en el efector final para un brazo de tamaño humano. Las capacidades y funcionalidades de estos manipuladores se han evaluado en base fija primero, y luego en vuelos en exteriores, integrando los brazos en diferentes plataformas hexartor comerciales. Caracterización frecuencial, control de posición/fuerza/impedancia, agarre bimanual, teleoperación de brazos, estimación de carga, o la localización de obstáculos mediante contacto son algunos de los experimentos presentados en esta tesis para validar los prototipos desarrollados por el auto

Visual and Kinematic Coordinated Control of Mobile Manipulating Unmanned Aerial Vehicles

Manipulating objects using arms mounted to unmanned aerial vehicles (UAVs) is attractive because UAVs may access many locations that are otherwise inaccessible to traditional mobile manipulation platforms such as ground vehicles. Historically, UAVs have been employed in ways that avoid interaction with the environment at all costs. The recent trend of increasing small UAV lift capacity and the reduction of the weight of manipulator components make the realization of mobile manipulating UAVs imminent. Despite recent work, several major challenges remain to be overcome before it will be common practice to manipulate objects from UAVs. Among these challenges, the constantly moving UAV platform and compliance of manipulator arms make it difficult to position the UAV and end-effector relative to an object of interest precisely enough for reliable manipulation. Solving this challenge will bring UAVs one step closer to being able to perform meaningful tasks such as infrastructure repair, disaster response, law enforcement, and personal assistance. Toward a solution to this challenge, this thesis describes a way forward that uses the UAV as a means to crudely position a manipulator within reach of the end-effector's goal position in the world. The manipulator then performs the fine positioning of the end-effector, rejecting position perturbations caused by UAV motions. An algorithm to coordinate the redundant degrees of freedom of an aerial manipulation system is described that allows the motions of the manipulator to serve as inputs to the UAV's position controller. To demonstrate this algorithm, the manipulator's six degrees of freedom are servoed using visual sensing to drive an eye-in-hand camera to a specified pose relative to a target while treating motions of the host platform as perturbations. Simultaneously, the host platform's degrees of freedom are regulated using kinematic information from the manipulator. This ultimately drives the UAV to a position that allows the manipulator to assume a pose relative to the UAV that maximizes reachability, thus facilitating the arm's ability to compensate for undesired UAV motions. Maintaining this loose kinematic coupling between the redundant degrees of freedom of the host UAV and manipulator allows this type of controller to be applied to a wide variety of platforms, including manned aircraft, rather than a single instance of a purpose-built system. As a result of this loose coupling, careful consideration must be given to the manipulator design so that it can achieve useful poses while minimally influencing the stability of the host UAV. Accordingly, the novel application of a parallel manipulator mechanism is described.Ph.D., Mechanical Engineering -- Drexel University, 201

Robust Control of Nonlinear Systems with applications to Aerial Manipulation and Self Driving Cars

This work considers the problem of planning and control of robots in an environment with obstacles and external disturbances. The safety of robots is harder to achieve when planning in such uncertain environments. We describe a robust control scheme that combines three key components: system identification, uncertainty propagation, and trajectory optimization. Using this control scheme we tackle three problems. First, we develop a Nonlinear Model Predictive Controller (NMPC) for articulated rigid bodies and apply it to an aerial manipulation system to grasp object mid-air. Next, we tackle the problem of obstacle avoidance under unknown external disturbances. We propose two approaches, the first approach using adaptive NMPC with open- loop uncertainty propagation and the second approach using Tube NMPC. After that, we introduce dynamic models which use Artificial Neural Networks (ANN) and combine them with NMPC to control a ground vehicle and an aerial manipulation system. Finally, we introduce a software framework for integrating the above algorithms to perform complex tasks. The software framework provides users with the ability to design systems that are robust to control and hardware failures where preventive action is taken before-hand. The framework also allows for safe testing of control and task logic in simulation before evaluating on the real robot. The software framework is applied to an aerial manipulation system to perform a package sorting task, and extensive experiments demonstrate the ability of the system to recover from failures. In addition to robust control, we present two related control problems. The first problem pertains to designing an obstacle avoidance controller for an underactuated system that is Lyapunov stable. We extend a standard gyroscopic obstacle avoidance controller to be applicable to an underactuated system. The second problem addresses the navigation of an Unmanned Ground Vehicle (UGV) on an unstructured terrain. We propose using NMPC combined with a high fidelity physics engine to generate a reference trajectory that is dynamically feasible and accounts for unsafe areas in the terrain

A prototype of aerial manipulator

This video shows a special prototype of miniature aerial robot, the aerial manipulator, able to accomplish operations requiring the physical interaction with the surrounding environment while remaining completely airborne. The robot arises from the combination of a vertical take-off and landing aircraft, in particular a ducted-fan configuration, and a miniature robotic arm. The physical interaction relies on impedance control considerations. The control law is able to govern all the degrees of freedom of the system both in free-flight and during the interaction with the surrounding environment. In the latter case, the stability of the contact is robustly preserved. The video shows the robotic setup and the effectiveness of the proposed control algorithm in a real-world scenario