Identification of a UR5 collaborative robot dynamic parameters

The present paper describes an algorithm for the identification of the dynamic parameters of an industrial robot. This approach is based on the possibility to write robot dynamics in a linear form with respect to a specific set of dynamic parameters. To properly detect them, the coefficients of a 5th order Fast Fourier Series (FFS) trajectory have been optimized using a genetic algorithm. Such identification trajectory has been then commanded to a UR5 collaborative robot from Universal Robots and experimental joints torques have been recorded at a frequency of 125 Hz. Base dynamic parameters were identified using least square errors optimization reaching low standard deviations. The algorithm has been validated with a second persistent trajectory with good results. Temperature effects on friction coefficients have been analyzed by running two identification processes: one just after the first power-up of the robot and the other one after a half an hour warm-up

Modelling the temperature in joint friction of industrial manipulators

In this paper, a new model for joint dynamic friction of industrial robot manipulators is presented. In particular, the effects of the temperature in the joints are considered. A polynomial-based model is proposed and the parameter estimation is performed without the need of a joint temperature sensor. The use of an observer is then proposed to compensate for the uncertainty in the initial estimation of the temperature value. A large experimental campaign show that the model, in spite of the simplifying assumptions made, is effective in estimating the joint temperature and therefore the friction torque during the robot operations, even for values of velocities that have not been previously employed

Modelling the temperature in joint friction of industrial manipulators

In this paper, a new model for joint dynamic friction of industrial robot manipulators is presented. In particular, the effects of the temperature in the joints are considered. A polynomial-based model is proposed and the parameter estimation is performed without the need of a joint temperature sensor. The use of an observer is then proposed to compensate for the uncertainty in the initial estimation of the temperature value. A large experimental campaign show that the model, in spite of the simplifying assumptions made, is effective in estimating the joint temperature and therefore the friction torque during the robot operations, even for values of velocities that have not been previously employed

Effects of temperature and mounting configuration on the dynamic parameters identification of industrial robots

Dynamic parameters are crucial for the definition of high-fidelity models of industrial manipulators. However, since they are often partially unknown, a mathematical model able to identify them is discussed and validated with the UR3 and the UR5 collaborative robots from Universal Robots. According to the acquired experimental data, this procedure allows for reducing the error on the estimated joint torques of about 90% with respect to the one obtained using only the information provided by the manufacturer. The present research also highlights how changes in the robot operating conditions affect its dynamic behavior. In particular, the identification process has been applied to a data set obtained commanding the same trajectory multiple times to both robots under rising joints temperatures. Average reductions of the viscous friction coefficients of about 20% and 17% for the UR3 and the UR5 robots, respectively, have been observed. Moreover, it is shown how the manipulator mounting configuration affects the number of the base dynamic parameters necessary to properly estimate the robots’ joints torques. The ability of the proposed model to take into account different mounting configurations is then verified by performing the identification procedure on a data set generated through a digital twin of a UR5 robot mounted on the ceiling

Hierarchical Adaptive Control of Modular and Reconfigurable Robot Manipulator Platforms

Within the rapidly growing interest in today's robotics industry, modular and reconfigurable robots (MRRs) are among the most auspicious systems to expand the adaptability of robotic applications. They are adaptable to multiple industrial field applications but they also have additional advantages such as versatile hardware, easier maintenance, and transportability. However, such features render the controller design that manages a variety of robot configurations with reliable performance more complex since their system dynamics involve not only nonlinearities and uncertainties but also changing dynamics parameters after the reconfiguration. In this thesis, the motion control problem of MRR manipulators is addressed and hierarchical adaptive control architecture is developed for MRRs. This hierarchical structure allows the adjustment of the nominal parameters of an MRR system for system parameter identification and control design purposes after the robot is reconfigured. This architecture simplifies the design of adaptive control for MRRs which is effective in the presence of dynamic parameter uncertainty, unmodeled dynamics, and disturbance. The proposed architecture provides flexibility in choosing adaptive algorithms applicable to MRRs. The developed architecture consists of high-level and low-level modules. The high-level module handles the dynamic parameters changes and reconstructs the parametric model used for on-line parameter identification after the modules are reassembled. The low-level structure consists of an adaptive algorithm updated by an on-line parameter estimation to handle the dynamic parameter uncertainties. Furthermore, a robust adaptive term is added into this low-level controller to compensate for the unmodeled dynamics and disturbances. The proposed adaptive control algorithms guarantee uniformly ultimate boundedness (UUB) of the MRR trajectories in terms of robust stability despite the dynamic parameter uncertainty, unmodeled dynamics, changes in the system dynamics, and disturbance