The reverse guillotine tribometer for evaluation of sliding wear of Additive Manufactured fixtures

Purpose – The purpose of this paper is to present a custom-built tribometer that mimics the wear of additive manufactured fixtures used in inspection of sheet metal components. Design/methodology/approach – Referring to the inspection of sheet metal parts, the fixture undergoes sliding wear during loading and unloading phases of the quality control operation. A new wear test is proposed to mimic the actual wearing conditions of the fixtures because the standards are deemed insufficient. In the tribometer, a cylindrical Alumide cantilever beam is made to slide back and forth inside a slightly bigger hole cut into a nickel-plated steel sheet. The sheet is spring loaded such that it applies a force on the specimen. The wear on the beam is measured after every 500 cycles of the beam motion. Findings – Results of some first test trials are reported to evaluate the durability of Alumide fixtures fabricated by selective laser sintering. The results are also compared to those obtained for a machined fixture made of an Al-Cu alloy. Practical implications – The proposed wear test estimates the life time of additive manufactured fixtures in terms of numbers of inspected components. The test can be extended to different materials to compare their durability. Originality/value – Today, the fabrication of custom fixtures by means of additive manufacturing technologies is a reality in many manufacturing industries. The advantage of using those production technologies for custom fixtures is well assessed in literature in terms of manufacturing times and costs, whereas little attention was given to the life time and wear behaviour of fabricated fixtures. For its practical implication, the fixture durability is indeed very important for manufactures

Comparative model analysis of two types of clamping elements in dynamic conditions

U radu se razmatra popustljivost sustava naprava-izradak. Razmatra se slučaj stezanja izratka s dva tipa elemenata za stezanje. Prvi tip elementa za stezanje je sa standardnim ravnim čelom. Drugi tip elementa za stezanje je specijalne izvedbe s čelom u obliku kružnog klina. Analiziran je slučaj stezanja malim vrijednostima sila stezanja pri čemu se deformacije u zonama kontakta između elemenata za stezanje i izratka pretežno odvijaju u zonama visine neravnina. Također je prikazana komparativna analiza, predhodno spomenuta, dva načina stezanja izradaka u uvjetima dinamičkih opterećenja. Specijalno dizajnirani element za stezanje s čelom oblika kružnog klina u odnosu na standardni element za stezanje s ravnim čelom ima izrazito veću steznu učinkovitost po pitanju tangencijalne nosivosti i popustljivosti.This paper studies the compliance of the fixture-workpiece system. Workpiece clamping case with two types of clamping elements is considered. The first type of clamping element is standard, with flat top, while the second one is specially designed, with round cutting insert. Analyzed was the case of workpiece clamping using small forces, whereby the deformations in the workpiece/clamping element interface are predominantly on the order of magnitude of roughness height. A comparative analysis of dynamic behaviour of both types of clamping elements is also presented. In comparison with its standard counterpart, the specially designed clamping element with round cutting insert has superior clamping performance regarding both tangential load capacity and compliance

Comparative model analysis of two types of clamping elements in dynamic conditions

U radu se razmatra popustljivost sustava naprava-izradak. Razmatra se slučaj stezanja izratka s dva tipa elemenata za stezanje. Prvi tip elementa za stezanje je sa standardnim ravnim čelom. Drugi tip elementa za stezanje je specijalne izvedbe s čelom u obliku kružnog klina. Analiziran je slučaj stezanja malim vrijednostima sila stezanja pri čemu se deformacije u zonama kontakta između elemenata za stezanje i izratka pretežno odvijaju u zonama visine neravnina. Također je prikazana komparativna analiza, predhodno spomenuta, dva načina stezanja izradaka u uvjetima dinamičkih opterećenja. Specijalno dizajnirani element za stezanje s čelom oblika kružnog klina u odnosu na standardni element za stezanje s ravnim čelom ima izrazito veću steznu učinkovitost po pitanju tangencijalne nosivosti i popustljivosti.This paper studies the compliance of the fixture-workpiece system. Workpiece clamping case with two types of clamping elements is considered. The first type of clamping element is standard, with flat top, while the second one is specially designed, with round cutting insert. Analyzed was the case of workpiece clamping using small forces, whereby the deformations in the workpiece/clamping element interface are predominantly on the order of magnitude of roughness height. A comparative analysis of dynamic behaviour of both types of clamping elements is also presented. In comparison with its standard counterpart, the specially designed clamping element with round cutting insert has superior clamping performance regarding both tangential load capacity and compliance

Qualification multi-critères des gammes d'usinage : application aux pièces de structure aéronautique en alliage Airware®

The optimization of machining sequences is not easy because it suffers from two major shortcomings. The first focuses on the adaptability of existing ranges to current production facilities and their evolution over the years to respond to technological developments. The second point concerns the lack of consideration in the mechanical behavior of the part during the development of machining sequence. This thesis addresses these in relation to the FUI OFELIA project. At first, they study the influence of the machining parameters on the deformation of the workpiece. The aim is to predict the mechanical behavior of the part to identify recommendations with minimal distortion. The second issue deals with multi-criteria evaluation of manufacturing ranges. The criteria take into account are the deformation of the workpiece, productivity through a quick estimate of machining time and recyclability of chips produced during machining. On the other hand, we propose a geometric model of the intermediate states of the workpiece during machining in order to both assess the manufacturing recommendations and to drive the simulation calculations of the deformation of the workpiece during machining.L’optimisation des gammes d'usinage n’est pas aisée, car elle souffre de deux lacunes importantes. La première est axée sur l'adaptabilité des gammes existantes aux moyens actuels de production et à leurs évolutions au fil des années pour répondre aux évolutions technologiques. Le second point concerne, l’absence de prise en compte du comportement mécanique de la pièce durant l'usinage dans l'élaboration de la gamme. Ces travaux de thèse abordent ces problématiques dans le cadre du projet FUI OFELIA. Ils étudient, dans un premier temps l'influence de la gamme d’usinage sur la déformation de la pièce. L'objectif est de pouvoir prédire le comportement mécanique de la pièce pour identifier les gammes minimisant les déformations. Le second point s'intéresse à l’évaluation multicritères des gammes de fabrication. Les critères retenus prennent en compte la déformation de la pièce, la productivité à travers une estimation rapide des temps d'usinage et la recyclabilité des copeaux obtenus lors de l'usinage. D’autre part, nous proposons un modèle géométrique des états intermédiaires de la pièce durant l’usinage pour à la fois évaluer les gammes de fabrication et conduire les calculs de simulation de la déformation de la pièce durant l’usinage

A geometric approach to automated fixture layout design

10.1016/j.cad.2009.10.002CAD Computer Aided Design423202-212CAID