A survey of scheduling problems with setup times or costs

Author name used in this publication: C. T. NgAuthor name used in this publication: T. C. E. Cheng2007-2008 > Academic research: refereed > Publication in refereed journalAccepted ManuscriptPublishe

Scheduling flexible flowshops with sequence -dependent setup times

This dissertation addresses the scheduling problem in a flexible flowshop with sequence-dependent setup times. The production line consists of S production stages, each of which may have more than one non-identical (uniform) machines. Prior to processing a job on a machine at the first stage, a setup time from idling is needed. Also sequence dependent setup times (SDST) are considered on each machine in each stage. The objective of this research is to minimize the makespan. A mathematical model was developed for small size problems and two heuristic algorithms (Flexible Flowshop with Sequence Dependent Setup Times Heuristic (FFSDSTH) and Tabu Search Heuristic (TSH)) were developed to solve larger, more practical problems. The FFSDSTH algorithm was developed to obtain a good initial solution which can then be improved by the TSH algorithm. The TSH algorithm uses the well-known Tabu Search metaheuristic. In order to evaluate the performance of the heuristics, two lower bounds (Forward and Backward) were developed. The machine waiting time, idle time, and total setup and processing times on machines at the last stage were used to calculate the lower bound. Computational experiments were performed with the application of the heuristic algorithms and the lower bound methods. Two quantities were measured: (1) the performance of the heuristic algorithms obtained by comparing solutions with the lower bounds and (2) the relative improvement realized with the application of the TSH algorithm to the results obtained with the FFSDSTH algorithm. The performance of the heuristics was evaluated using two measures: solution quality and computational time. Results obtained show that the heuristic algorithms are quite efficient. The relative improvement yielded by the TSH algorithm was between 2.95 and 11.85 percent

Mathematical formulations for scheduling jobs on identical parallel machines with family setup times and total weighted completion time minimization

This paper addresses the parallel machine scheduling problem with family dependent setup times and total weighted completion time minimization. In this problem, when two jobs j and k are scheduled consecutively on the same machine, a setup time is performed between the finishing time of j and the starting time of k if and only if j and k belong to different families. The problem is strongly NP-hard and is commonly addressed in the literature by heuristic approaches and by branch-and-bound algorithms. Achieving proven optimal solution is a challenging task even for small size instances. Our contribution is to introduce five novel mixed integer linear programs based on concepts derived from one-commodity, arc-flow and set covering formulations. Numerical experiments on more than 13000 benchmark instances show that one of the arc-flow models and the set covering model are quite efficient, as they provide on average better solutions than state-of-the-art approaches, with shorter computation times, and solve to proven optimality a large number of open instances from the literature

Column generation for minimizing total completion time in a parallel-batching environment

This paper deals with the 1 | p- batch , sj≤ b| ∑ Cj scheduling problem, where jobs are scheduled in batches on a single machine in order to minimize the total completion time. A size is given for each job, such that the total size of each batch cannot exceed a fixed capacity b. A graph-based model is proposed for computing a very effective lower bound based on linear programming; the model, with an exponential number of variables, is solved by column generation and embedded into both a heuristic price and branch algorithm and an exact branch and price algorithm. The same model is able to handle parallel-machine problems like Pm| p- batch , sj≤ b| ∑ Cj very efficiently. Computational results show that the new lower bound strongly dominates the bounds currently available in the literature, and the proposed heuristic algorithm is able to achieve high-quality solutions on large problems in a reasonable computation time. For the single-machine case, the exact branch and price algorithm is able to solve all the tested instances with 30 jobs and a good amount of 40-job examples