A Novel, Bio-Inspired, Soft Robot for Water Pipe Inspection

abstract: This thesis presents the design and testing of a soft robotic device for water utility pipeline inspection. The preliminary findings of this new approach to conventional methods of pipe inspection demonstrate that a soft inflatable robot can successfully traverse the interior space of a range of diameter pipes using pneumatic and without the need to adjust rigid, mechanical components. The robot utilizes inflatable soft actuators with an adjustable radius which, when pressurized, can provide a radial force, effectively anchoring the device in place. Additional soft inflatable actuators translate forces along the center axis of the device which creates forward locomotion when used in conjunction with the radial actuation. Furthermore, a bio-inspired control algorithm for locomotion allows the robot to maneuver through a pipe by mimicking the peristaltic gait of an inchworm. This thesis provides an examination and evaluation of the structure and behavior of the inflatable actuators through computational modeling of the material and design, as well as the experimental data of the forces and displacements generated by the actuators. The theoretical results are contrasted with/against experimental data utilizing a physical prototype of the soft robot. The design is anticipated to enable compliant robots to conform to the space offered to them and overcome occlusions from accumulated solids found in pipes. The intent of the device is to be used for inspecting existing pipelines owned and operated by Salt River Project, a Phoenix-area water and electricity utility provider.Dissertation/ThesisMasters Thesis Engineering 201

Modular soft pneumatic actuator system design for compliance matching

The future of robotics is personal. Never before has technology been as pervasive as it is today, with advanced mobile electronics hardware and multi-level network connectivity pushing âsmartâ devices deeper into our daily lives through home automation systems, virtual assistants, and wearable activity monitoring. As the suite of personal technology around us continues to grow in this way, augmenting and offloading the burden of routine activities of daily living, the notion that this trend will extend to robotics seems inevitable. Transitioning robots from their current principal domain of industrial factory settings to domestic, workplace, or public environments is not simply a matter of relocation or reprogramming, however. The key differences between âtraditionalâ types of robots and those which would best serve personal, proximal, human interactive applications demand a new approach to their design. Chief among these are requirements for safety, adaptability, reliability, reconfigurability, and to a more practical extent, usability. These properties frame the context and objectives of my thesis work, which seeks to provide solutions and answers to not only how these features might be achieved in personal robotic systems, but as well what benefits they can afford. I approach the investigation of these questions from a perspective of compliance matching of hardware systems to their applications, by providing methods to achieve mechanical attributes complimentary to their environment and end-use. These features are fundamental to the burgeoning field of Soft Robotics, wherein flexible, compliant materials are used as the basis for the structure, actuation, sensing, and control of complete robotic systems. Combined with pressurized air as a power source, soft pneumatic actuator (SPA) based systems offers new and novel methods of exploiting the intrinsic compliance of soft material components in robotic systems. While this strategy seems to answer many of the needs for human-safe robotic applications, it also brings new questions and challenges: What are the needs and applications personal robots may best serve? Are soft pneumatic actuators capable of these tasks, or âusefulâ work output and performance? How can SPA based systems be applied to provide complex functionality needed for operation in diverse, real-world environments? What are the theoretical and practical challenges in implementing scalable, multiple degrees of freedom systems, and how can they be overcome? I present solutions to these problems in my thesis work, elucidated through scientific design, testing and evaluation of robotic prototypes which leverage and demonstrate three key features: 1) Intrinsic compliance: provided by passive elastic and flexible component material properties, 2) Extrinsic compliance: rendered through high number of independent, controllable degrees of freedom, and 3) Complementary design: exhibited by modular, plug and play architectures which combine both attributes to achieve compliant systems. Through these core projects and others listed below I have been engaged in soft robotic technology, its application, and solutions to the challenges which are critical to providing a path forward within the soft robotics field, as well as for the future of personal robotics as a whole toward creating a better society

Robotic Actuation and Control with Programmable, Field-Activated Material Systems

This dissertation presents novel, field-activated smart material systems for the actuation and control of autonomous robots. Smart materials, a type of material whose properties can be changed with an external stimuli, represent a promising direction to expand upon existing robotic control and actuation methods, particularly in the sub-fields of soft robotics and robotic grasping. Specifically, this work makes the following contributions: i) a literature review that synthesizes recent work on field-activated smart materials and their use in soft robotics; ii) an electrorheological fluid (ERF) valve to control soft actuators; iii) magnetic elastomers (MEs) to increase the grip strength of soft grippers; and iv) a low-power method for torque transmission enabled by magnetorheological fluid (MRF) and electropermanent magnet arrays. After the introduction, this dissertation presents a comprehensive literature review paper (Chapter 2) regarding the use of field-activated materials in soft robotics, with an emphasis on magnetic elastomers. The second paper (Chapter 3) describes the development of a 3D-printed pressure valve intended to leverage the pressuring-holding properties of ERF when under the influence of a high voltage field to actuate soft actuators. The third paper (Chapter 4) demonstrates how magnetic elastomers and magnetic fields can enhance soft robotic grip strength and versatility. The fourth paper (Chapter 5) models, fabricates, and characterizes a MRF-containing clutch device able to rapidly and reversibly module the amount of torque transmitted from an input shaft to an output by leveraging low-power electropermanent magnet arrays. Each work focuses on a field-activated smart material to perform a specific robotic function, with particular emphasis given to compliant mechanisms and soft robotics, as well as to reducing cost and improving ease of fabrication with the use of modern fabrication techniques. In these described papers, field-activated materials are first modeled and then deployed in functional prototypes, and their robotic utility is described in detail after extensive experimental characterization

Assessing walking ability using a robotic gait trainer: opportunities and limitations of assist-as-needed control in spinal cord injury

Background: Walking impairments are a common consequence of neurological disorders and are assessed with clinical scores that suffer from several limitations. Robot-assisted locomotor training is becoming an established clinical practice. Besides training, these devices could be used for assessing walking ability in a controlled environment. Here, we propose an adaptive assist-as-needed (AAN) control for a treadmill-based robotic exoskeleton, the Lokomat, that reduces the support of the device (body weight support and impedance of the robotic joints) based on the ability of the patient to follow a gait pattern displayed on screen. We hypothesize that the converged values of robotic support provide valid and reliable information about individuals' walking ability.Methods: Fifteen participants with spinal cord injury and twelve controls used the AAN software in the Lokomat twice within a week and were assessed using clinical scores (10MWT, TUG). We used a regression method to identify the robotic measure that could provide the most relevant information about walking ability and determined the test–retest reliability. We also checked whether this result could be extrapolated to non-ambulatory and to unimpaired subjects.Results: The AAN controller could be used in patients with different injury severity levels. A linear model based on one variable (robotic knee stiffness at terminal swing) could explain 74% of the variance in the 10MWT and 61% in the TUG in ambulatory patients and showed good relative reliability but poor absolute reliability. Adding the variable 'maximum hip flexor torque' to the model increased the explained variance above 85%. This did not extend to non-ambulatory nor to able-bodied individuals, where variables related to stance phase and to push-off phase seem more relevant.Conclusions: The novel AAN software for the Lokomat can be used to quantify the support required by a patient while performing robotic gait training. The adaptive software might enable more challenging training conditions tuned to the ability of the individuals. While the current implementation is not ready for assessment in clinical practice, we could demonstrate that this approach is safe, and it could be integrated as assist-as-needed training, rather than as assessment.Trial registration: ClinicalTrials.gov Identifier: NCT02425332

A Human-Embodied Drone for Dexterous Aerial Manipulation

Current drones perform a wide variety of tasks in surveillance, photography, agriculture, package delivery, etc. However, these tasks are performed passively without the use of human interaction. Aerial manipulation shifts this paradigm and implements drones with robotic arms that allow interaction with the environment rather than simply sensing it. For example, in construction, aerial manipulation in conjunction with human interaction could allow operators to perform several tasks, such as hosing decks, drill into surfaces, and sealing cracks via a drone. This integration with drones will henceforth be known as dexterous aerial manipulation. Our recent work integrated the worker’s experience into aerial manipulation using haptic technology. The net effect was such a system could enable the worker to leverage drones and complete tasks while utilizing haptics on the task site remotely. However, the tasks were completed within the operator’s line-of-sight. Until now, immersive AR/VR frameworks has rarely been integrated in aerial manipulation. Yet, such a framework allows the drones to embody and transport the operator’s senses, actions, and presence to a remote location in real-time. As a result, the operator can both physically interact with the environment and socially interact with actual workers on the worksite. This dissertation presents a human-embodied drone interface for dexterous aerial manipulation. Using VR/AR technology, the interface allows the operator to leverage their intelligence to collaboratively perform desired tasks anytime, anywhere with a drone that possesses great dexterity

Towards adaptive and autonomous humanoid robots: from vision to actions

Although robotics research has seen advances over the last decades robots are still not in widespread use outside industrial applications. Yet a range of proposed scenarios have robots working together, helping and coexisting with humans in daily life. In all these a clear need to deal with a more unstructured, changing environment arises. I herein present a system that aims to overcome the limitations of highly complex robotic systems, in terms of autonomy and adaptation. The main focus of research is to investigate the use of visual feedback for improving reaching and grasping capabilities of complex robots. To facilitate this a combined integration of computer vision and machine learning techniques is employed. From a robot vision point of view the combination of domain knowledge from both imaging processing and machine learning techniques, can expand the capabilities of robots. I present a novel framework called Cartesian Genetic Programming for Image Processing (CGP-IP). CGP-IP can be trained to detect objects in the incoming camera streams and successfully demonstrated on many different problem domains. The approach requires only a few training images (it was tested with 5 to 10 images per experiment) is fast, scalable and robust yet requires very small training sets. Additionally, it can generate human readable programs that can be further customized and tuned. While CGP-IP is a supervised-learning technique, I show an integration on the iCub, that allows for the autonomous learning of object detection and identification. Finally this dissertation includes two proof-of-concepts that integrate the motion and action sides. First, reactive reaching and grasping is shown. It allows the robot to avoid obstacles detected in the visual stream, while reaching for the intended target object. Furthermore the integration enables us to use the robot in non-static environments, i.e. the reaching is adapted on-the- fly from the visual feedback received, e.g. when an obstacle is moved into the trajectory. The second integration highlights the capabilities of these frameworks, by improving the visual detection by performing object manipulation actions

Analysis of Nonlinear Behavior in Novel Pneumatic Artificial Muscles

Motivated by the excellent actuator characteristics of pneumatic artificial muscles (PAMs), two novel actuators based on this technology were developed for applications where traditional PAMs are not suitable. The first of these actuators is a miniature PAM that possesses the same operating principle as a full-scale contractile PAM, but with a diameter an order of magnitude smaller. The second actuator, a push-PAM, harnesses the operational characteristics of a contractile PAM, but changes the direction of motion and force with a simple conversion package. Testing on these actuators revealed each PAM's evolution of force with displacement for a range of operating pressures. To address the analysis of the nonlinear response of these PAMs, a nonlinear stress vs. strain model, a hysteresis model, and a pressure deadband were introduced into a previously developed force balance analysis. The refined nonlinear model was shown to reconstruct PAM response with higher accuracy than previously possible