Design of a Flexible Centering Tooling System

Precise machining of bearing rings is integral to the quality of assembled bearings. The output accuracy of center-based machining systems such as lathes or magnetic chuck grinders can relate directly to the accuracy of part centering before machining. Traditionally, such machines achieve centering by either hard tooling to which the ring is pressed, or through manual centering by a skilled operator using a brass hammer. Hard tooling has the problems of being subject to wear, dimensional inaccuracy, and additional setup time at part type changeover. Manual centering methods are subject to human error, both in accuracy and repeatability. Whether through setup time or manual centering time, either method requires skilled labour a nd is relatively expensive

On state and inertial parameter estimation of free-falling planar rigid bodies subject to unsche dule d frictional impacts

This paper addresses the problem of simultaneous state estimation and inertial and frictional parameter identification for planar rigid-bodies subject to unscheduled frictional impacts. The aim is to evaluate to what level of accuracy, given noisy captured poses of an object free-falling under gravity and impacting the surrounding environment, it is conceivable to reconstruct its states, the sequence of normal and tangential impulses and, concurrently, estimate its inertial properties along with Coulomb’s coefficient of friction at contacts. To this aim we set up a constrained nonlinear optimization problem, where the unscheduled impacts are handled via a complementarity formulation. To assess the validity of the proposed approach we test the identification results both (i) with respect to ground truth values produced with a simulator, and (ii) with respect to real experimental data. In both cases, we are able to provide accurate/realistic estimates of the inertia-to-mass ratio and friction coefficient along with a satisfactory reconstruction of systems states and contact impulses

Robot dexterity: from deformable grasping to impulsive manipulation

Nowadays, it is fairly common for robots to manipulate different objects and perform sophisticated tasks. They lift up massive hard and soft objects, plan the motion with specific speed, and repeat complex tasks with high precision. However, without carefully control, even the most sophisticated robots would not be able to achieve a simple task. Robot grasping of deformable objects is an under-researched area. The difficulty comes from both mechanics and computation. First, deformation caused by grasping motions changes the global geometry of the object. Second, different from rigid body grasping whose torques are invariant, the torques exerted by the grasping fingers vary during the deformation. Collision is a common phenomenon in robot manipulation that takes place when objects collide together, as observed in the games of marbles, billiards, and bowling. To make the robot purposefully make use of impact to perform better at certain tasks, a general and computationally efficient model is needed for predicting the outcome of impact. And also, tasks to alter the trajectory of a flying object are also common in our daily life, like batting a baseball, playing ping-pong ball. A good motion planning strategy based on impact is necessary for the robots to accomplish these tasks. The thesis investigates problems of deformable grasping and impact-based manipulation on rigid bodies. The work contains deformable grasping on 2D and 3D soft objects, multi-body collision modeling, and motion planning of batting a flying object. In the first part of the thesis, in 2D space an algorithm is proposed to characterize the best resistance by a grasp to an adversary finger which minimizes the work done by the grasping fingers. An optimization scheme is offered to handle the general case of frictional segment contact. And also, an efficient squeeze-and-test strategy is introduced for a two-finger robot hand to grasp and lift a 3D deformable object resting on the plane. Next, an $n$-body impulse-based collision model that works with or without friction is studied. The model could be used to determine the post-collision motions of any number of objects engaged in the collision. Making use of the impact model, the final part of the thesis investigated the task of batting a flying object with a manipulator. First, motion planning of the task in 2D space is studied. In the frictionless case, a closed-form solution is analyzed, simulated, and validated via the task of a WAM Arm batting a hexagonal object. In the frictional case, contact friction introduces a continuum of solutions, from which we select the one that expends the minimum kinetic energy of the manipulator. Next, analyses and results are generalized to 3D. Without friction the problem ends up with one-dimensional set of solution, from which optimum is obtained. For frictional case hitting normal is fixed for simplicity. The system is then transferred to a root-finding problem, and Newton\u27s method is applied to find the optimal planning

Robotics-Assisted Needle Steering for Percutaneous Interventions: Modeling and Experiments

Needle insertion and guidance plays an important role in medical procedures such as brachytherapy and biopsy. Flexible needles have the potential to facilitate precise targeting and avoid collisions during medical interventions while reducing trauma to the patient and post-puncture issues. Nevertheless, error introduced during guidance degrades the effectiveness of the planned therapy or diagnosis. Although steering using flexible bevel-tip needles provides great mobility and dexterity, a major barrier is the complexity of needle-tissue interaction that does not lend itself to intuitive control. To overcome this problem, a robotic system can be employed to perform trajectory planning and tracking by manipulation of the needle base. This research project focuses on a control-theoretic approach and draws on the rich literature from control and systems theory to model needle-tissue interaction and needle flexion and then design a robotics-based strategy for needle insertion/steering. The resulting solutions will directly benefit a wide range of needle-based interventions. The outcome of this computer-assisted approach will not only enable us to perform efficient preoperative trajectory planning, but will also provide more insight into needle-tissue interaction that will be helpful in developing advanced intraoperative algorithms for needle steering. Experimental validation of the proposed methodologies was carried out on a state of-the-art 5-DOF robotic system designed and constructed in-house primarily for prostate brachytherapy. The system is equipped with a Nano43 6-DOF force/torque sensor (ATI Industrial Automation) to measure forces and torques acting on the needle shaft. In our setup, an Aurora electromagnetic tracker (Northern Digital Inc.) is the sensing device used for measuring needle deflection. A multi-threaded application for control, sensor readings, data logging and communication over the ethernet was developed using Microsoft Visual C 2005, MATLAB 2007 and the QuaRC Toolbox (Quanser Inc.). Various artificial phantoms were developed so as to create a realistic medium in terms of elasticity and insertion force ranges; however, they simulated a uniform environment without exhibiting complexities of organic tissues. Experiments were also conducted on beef liver and fresh chicken breast, beef, and ham, to investigate the behavior of a variety biological tissues