Compliant polymeric actuators as robot drive units

A co-polymer made from Polyvinyl Alcohol and Polyacrylic Acid (PVA-PAA) has been synthesized to form new robotic actuation systems which use the contractile and variable compliance properties of this material. The stimulation of these fibres is studied (particularly chemical activation using acetone and water), as are the factors which influence the response, especially those relating to its performance as an artificial muscle.Mathematical models and simulations of the dynamics of the polymeric strips have been developed, permitting a thorough analysis of the performance determining parameters. Using these models a control strategy has been designed and implemented, with experimental results being obtained for a gripper powered by a flexor/extensor pair formed using these polymeric actuators.An investigation of a second property of the polymer, its variable compliance is also included. Use of this feature has lead to the design, construction and testing of a multi degree-of-freedom dextrous hand, which despite having only a single actuator, can exercise independent control over each joint

Principles of Small-Scale Hydraulic Systems for Human Assistive Machines

University of Minnesota Ph.D. dissertation. March 2017. Major: Mechanical Engineering. Advisor: William Durfee. 1 computer file (PDF); xiii, 288 pages.The high power and force density of hydraulic actuators, along with the ability to distribute system weight through the separation of the power supply and actuators makes hydraulic technology ideal for use in human assistive machines. However, hydraulic systems often operate inefficiently due to throttling losses in the control valves and have increased viscous losses in small-scale applications as bore size is decreased. The objective of this research is to address the limitations of small-scale hydraulics using validated modeling techniques to optimize performance and minimize system weight. This research compares and contrasts the use of different hydraulic technology as well as develops detailed models of small-scale hydraulic components. These models are used to construct a software tool that optimizes the design of a hydraulic system using specified input requirements of actuation, conduit lengths, operating pressure, and runtime. A system-level energetics analysis provides estimates of efficiencies and weights, while a heat transfer analysis estimates the working fluid and component surface temperatures. In addition, the dynamic performance of different small-scale pump and valve controlled hydraulic systems are simulated to compare the cycle efficiencies, rise times, and flow rate capabilities as a function of duty cycles. The use of an accumulator, unloading valves, variable displacement pumps, and proportional pressure control are explored to improve the efficiency of the system during intermittent operation. In addition a small-scale, digital, high frequency switching valve is designed and simulated to reduce the throttling losses of a traditional proportional control valve. This body of knowledge is used to design, prototype, and performance test two hydraulic powered ankle-foot orthoses. The first orthosis is an untethered system that provides active gait assistance. Hydraulics allows the system to be separated into two parts as the actuator is secured to the ankle, and the portable electrohydraulic power supply is positioned on the lower back. The second orthosis emulates the dynamics of a passive ankle-foot orthosis providing torque assistance to bring the ankle to a neutral position. This device is specifically designed to reduce the time and resources in the clinical prescription of passive ankle-foot orthoses while providing more quantitative metrics

MECHANISMS AND ACTUATORS FOR ROTORCRAFT BLADE MORPHING

The idea of improved fight performance through changes in the control surfaces dates back to the advent of aviation with the Wright brothers' pioneering work on "wing warping," but it was not until the recent progress in material and actuator development that such control surfaces seemed practical for modern aircraft. This has opened the door to a new class of aircraft that have the ability to change shape or morph, which are being investigated due to the potential to have a single platform serve multiple mission objectives, as well as improve performance characteristics. While the majority of existing research for morphing aircraft has focused on fixedwing aircraft, rotary-wing aircraft have begun to receive more attention. The purpose of this body of work is to investigate the current state of morphing actuation technology for rotorcraft and improve upon it. Specifically, this work looks at two types of morphing: Pneumatic Artificial Muscle (PAM) actuated trailing edge flaps and conformal variable diameter morphing. First, active camber changes through the use of PAM powered trailing edge flaps were investigated due to the potential for reductions in power requirements and vibration/noise levels. A PAM based antagonistic actuation system was developed utilizing a novel combination of mechanism geometry and PAM bias contraction optimization to overcome the natural extension stiffening characteristics of PAMs. In open-loop bench-top testing against a "worst-case" constant torsional loading, the system demonstrated actuation authority suitable for both primary control and vibration/noise reduction. Additionally, closed-loop test data indicated that the system was capable of tracking complex waveforms consistent with those needed for rotorcraft control. This system demonstrated performance on-par with the state of the art pneumatic trailing edge flap actuators, yet with a much smaller footprint and impact on the rotor-blade. The second morphing system developed in this work is a conformal variable diameter rotor system suitable for implementation on a modern tilt-rotor aircraft, which can reduce power requirements in both cruise and hover configurations. An initial prototype variable span airfoil was constructed using a silicone elastomer matrix composite skin and a plastic rapid prototyped morphing substructure. Benchtop and wind tunnel tests verified the ability of this system to increase active wing area by 100%. The prototype technology was then matured for use in the harsh rotor blade environment, with a much stiffer polyurethane skin and a titanium substructure. Coupon testing verified the efficacy of this approach, and a final conceptual design was completed using the stiffness-tuning characteristics of the morphing substructure to create a self-actuating morphing blade tip

Volume 3 – Conference

We are pleased to present the conference proceedings for the 12th edition of the International Fluid Power Conference (IFK). The IFK is one of the world’s most significant scientific conferences on fluid power control technology and systems. It offers a common platform for the presentation and discussion of trends and innovations to manufacturers, users and scientists. The Chair of Fluid-Mechatronic Systems at the TU Dresden is organizing and hosting the IFK for the sixth time. Supporting hosts are the Fluid Power Association of the German Engineering Federation (VDMA), Dresdner Verein zur Förderung der Fluidtechnik e. V. (DVF) and GWT-TUD GmbH. The organization and the conference location alternates every two years between the Chair of Fluid-Mechatronic Systems in Dresden and the Institute for Fluid Power Drives and Systems in Aachen. The symposium on the first day is dedicated to presentations focused on methodology and fundamental research. The two following conference days offer a wide variety of application and technology orientated papers about the latest state of the art in fluid power. It is this combination that makes the IFK a unique and excellent forum for the exchange of academic research and industrial application experience. A simultaneously ongoing exhibition offers the possibility to get product information and to have individual talks with manufacturers. The theme of the 12th IFK is “Fluid Power – Future Technology”, covering topics that enable the development of 5G-ready, cost-efficient and demand-driven structures, as well as individual decentralized drives. Another topic is the real-time data exchange that allows the application of numerous predictive maintenance strategies, which will significantly increase the availability of fluid power systems and their elements and ensure their improved lifetime performance. We create an atmosphere for casual exchange by offering a vast frame and cultural program. This includes a get-together, a conference banquet, laboratory festivities and some physical activities such as jogging in Dresden’s old town.:Group 8: Pneumatics Group 9 | 11: Mobile applications Group 10: Special domains Group 12: Novel system architectures Group 13 | 15: Actuators & sensors Group 14: Safety & reliabilit

Swashplateless Helicopter Experimental Investigation: Primary Control with Trailing Edge Flaps Actuated with Piezobenders

Helicopter rotor primary control is conventionally carried out using a swashplate with pitch links. Eliminating the swashplate promises to reduce the helicopter's parasitic power in high speed forward flight, as well as may lead to a hydraulic-less vehicle. A Mach-scale swashplateless rotor is designed with integrated piezobender-actuated trailing edge flaps and systematically tested on the benchtop, in the vacuum chamber and on the hoverstand. The blade is nominally based on the UH-60 rotor with a hover tip Mach number of 0.64. The blade diameter is 66 inches requiring 2400 RPM for Mach scale simulation. The rotor hub is modified to reduce the blade fundamental torsional frequency to less than 2.0/rev by replacing the rigid pitch links with linear springs, which results in an increase of the blade pitching response to the trailing edge flaps. Piezoelectric multilayer benders provide the necessary bandwidth, stroke and stiffness to drive the flaps for primary control while fitting inside the blade profile and withstanding the high centrifugal forces. This work focuses on several key issues. A piezobender designed from a soft piezoelectric material, PZT-5K4, is constructed. The new material is used to construct multi-layer benders with increased stroke for the same stiffness relative to hard materials such as PZT-5H2. Each layer has a thickness of 10 mils. The soft material with gold electrodes requires a different bonding method than hard material with nickel electrodes. With this new bonding method, the measured stiffness matches precisely the predicted stiffness for a 12 layer bender with 1.26 inch length and 1.0 inch width with a stiffness of 1.04 lb/mil. The final in-blade bender has a length of 1.38 inches and 1.0 inch width with a stiffness of 0.325 lb/mil and stroke of 20.2 mils for an energy output of 66.3 lb-mil. The behavior of piezobenders under very high electric fields is investigated. High field means +18.9 kV/cm (limited by arcing in air) and -3.54kV/cm (limited by depoling). An undocumented phenomenon is found called bender relaxation where the benders lose over half of their initial DC stroke over time. While the bender stiffness is shown not to change with electric field, the DC stroke is significantly less than AC stroke. A two-bladed Mach-scale rotor is constructed with each blade containing 2 flaps each actuated by a single piezobender. Each flap is 26.5% chord and 14% span for a total of 28% span centered at 75% of the blade radius. Flap motion of greater than 10 degrees half peak-peak is obtained for all 4 flaps at 900 RPM on the hoverstand. So, the flaps show promise for the Mach-scale rotor speed of 2400 RPM. A PID loop is implemented for closed loop control of flap amplitude and mean position. On the hoverstand at 900 RPM, the swashplateless concept is demonstrated. The linear springs used to lower the torsional frequency are shown to have minimum friction during rotation. 1/rev blade pitching of ±1 degree is achieved at a torsional frequency of 1.5/rev for each blade. At resonance, the blade pitching for each blade is greater than ±4 degrees. Primary control is demonstrated by measuring hub forces and moments. At resonance state, the flaps in conjunction with the blade pitching provide ±15 lbs of normal force at a mean lift of 15 lbs yielding ±100% lift authority. Significant hub forces and moments are produced as well. For a production swashplateless helicopter, it may be prudent to eliminate the pitch links by reducing the blade structural stiffness. A novel wire sensor system network is proposed in order to measure blade elastic flap bending, lead-lag bending and torsion. The theory for measuring blade twist is rigorously derived. A blade is constructed with the wire sensor network and validated on the benchtop for blade elastic bending and twist. This work is a step forward in achieving a swashplateless rotor system. Not only would this reduce drag in high speed forward flight, but it would lead to a hydraulic-less rotorcraft. This would be a major step in vertical flight aviation

Proceedings of the ECCOMAS Thematic Conference on Multibody Dynamics 2015

This volume contains the full papers accepted for presentation at the ECCOMAS Thematic Conference on Multibody Dynamics 2015 held in the Barcelona School of Industrial Engineering, Universitat Politècnica de Catalunya, on June 29 - July 2, 2015. The ECCOMAS Thematic Conference on Multibody Dynamics is an international meeting held once every two years in a European country. Continuing the very successful series of past conferences that have been organized in Lisbon (2003), Madrid (2005), Milan (2007), Warsaw (2009), Brussels (2011) and Zagreb (2013); this edition will once again serve as a meeting point for the international researchers, scientists and experts from academia, research laboratories and industry working in the area of multibody dynamics. Applications are related to many fields of contemporary engineering, such as vehicle and railway systems, aeronautical and space vehicles, robotic manipulators, mechatronic and autonomous systems, smart structures, biomechanical systems and nanotechnologies. The topics of the conference include, but are not restricted to: ● Formulations and Numerical Methods ● Efficient Methods and Real-Time Applications ● Flexible Multibody Dynamics ● Contact Dynamics and Constraints ● Multiphysics and Coupled Problems ● Control and Optimization ● Software Development and Computer Technology ● Aerospace and Maritime Applications ● Biomechanics ● Railroad Vehicle Dynamics ● Road Vehicle Dynamics ● Robotics ● Benchmark ProblemsPostprint (published version

Multibody dynamics 2015

This volume contains the full papers accepted for presentation at the ECCOMAS Thematic Conference on Multibody Dynamics 2015 held in the Barcelona School of Industrial Engineering, Universitat Politècnica de Catalunya, on June 29 - July 2, 2015. The ECCOMAS Thematic Conference on Multibody Dynamics is an international meeting held once every two years in a European country. Continuing the very successful series of past conferences that have been organized in Lisbon (2003), Madrid (2005), Milan (2007), Warsaw (2009), Brussels (2011) and Zagreb (2013); this edition will once again serve as a meeting point for the international researchers, scientists and experts from academia, research laboratories and industry working in the area of multibody dynamics. Applications are related to many fields of contemporary engineering, such as vehicle and railway systems, aeronautical and space vehicles, robotic manipulators, mechatronic and autonomous systems, smart structures, biomechanical systems and nanotechnologies. The topics of the conference include, but are not restricted to: Formulations and Numerical Methods, Efficient Methods and Real-Time Applications, Flexible Multibody Dynamics, Contact Dynamics and Constraints, Multiphysics and Coupled Problems, Control and Optimization, Software Development and Computer Technology, Aerospace and Maritime Applications, Biomechanics, Railroad Vehicle Dynamics, Road Vehicle Dynamics, Robotics, Benchmark Problems. The conference is organized by the Department of Mechanical Engineering of the Universitat Politècnica de Catalunya (UPC) in Barcelona. The organizers would like to thank the authors for submitting their contributions, the keynote lecturers for accepting the invitation and for the quality of their talks, the awards and scientific committees for their support to the organization of the conference, and finally the topic organizers for reviewing all extended abstracts and selecting the awards nominees.Postprint (published version