A Cloud-Based Decision Support System for Self-Healing in Distributed Automation Systems Using Fault Tree Analysis

Downtime is a key performance index for industrial automation systems. An industrial automation system achieves maximum productivity when its downtime is reduced to the minimum. One approach to minimize downtime is to predict system faults and recover from them automatically. A cloud-based decision support system is proposed for rapid problem identifications and to assist the self-management processes. By running multiple parallel simulations of control software with real-time inputs ahead of system time, faults could be detected and corrected automatically using autonomous industrial software agents. Fault trees, as well as control algorithms, are modeled using IEC 61499 function blocks that can be directly executed on both physical controllers and cloud services. A case study of water heating process is used to demonstrate the self-healing process supported by the cloud-based decision support system.Peer reviewe

Multi-Agent Modelling of Industrial Cyber-Physical Systems for IEC 61499 Based Distributed Intelligent Automation

Traditional industrial automation systems developed under IEC 61131-3 in centralized architectures are statically programmed with determined procedures to perform predefined tasks in structured environments. Major challenges are that these systems designed under traditional engineering techniques and running on legacy automation platforms are unable to automatically discover alternative solutions, flexibly coordinate reconfigurable modules, and actively deploy corresponding functions, to quickly respond to frequent changes and intelligently adapt to evolving requirements in dynamic environments. The core objective of this research is to explore the design of multi-layer automation architectures to enable real-time adaptation at the device level and run-time intelligence throughout the whole system under a well-integrated modelling framework. Central to this goal is the research on the integration of multi-agent modelling and IEC 61499 function block modelling to form a new automation infrastructure for industrial cyber-physical systems. Multi-agent modelling uses autonomous and cooperative agents to achieve run-time intelligence in system design and module reconfiguration. IEC 61499 function block modelling applies object-oriented and event-driven function blocks to realize real-time adaption of automation logic and control algorithms. In this thesis, the design focuses on a two-layer self-manageable architecture modelling: a) the high-level cyber module designed as multi-agent computing model consisting of Monitoring Agent, Analysis Agent, Self-Learning Agent, Planning Agent, Execution Agent, and Knowledge Agent; and b) the low-level physical module designed as agent-embedded IEC 61499 function block model with Self-Manageable Service Execution Agent, Self-Configuration Agent, Self-Healing Agent, Self-Optimization Agent, and Self-Protection Agent. The design results in a new computing module for high-level multi-agent based automation architectures and a new design pattern for low-level function block modelled control solutions. The architecture modelling framework is demonstrated through various tests on the multi-agent simulation model developed in the agent modelling environment NetLogo and the experimental testbed designed on the Jetson Nano and Raspberry Pi platforms. The performance evaluation of regular execution time and adaptation time in two typical conditions for systems designed under three different architectures are also analyzed. The results demonstrate the ability of the proposed architecture to respond to major challenges in Industry 4.0

Formal transformation methods for automated fault tree generation from UML diagrams

With a growing complexity in safety critical systems, engaging Systems Engineering with System Safety Engineering as early as possible in the system life cycle becomes ever more important to ensure system safety during system development. Assessing the safety and reliability of system architectural design at the early stage of the system life cycle can bring value to system design by identifying safety issues earlier and maintaining safety traceability throughout the design phase. However, this is not a trivial task and can require upfront investment. Automated transformation from system architecture models to system safety and reliability models offers a potential solution. However, existing methods lack of formal basis. This can potentially lead to unreliable results. Without a formal basis, Fault Tree Analysis of a system, for example, even if performed concurrently with system design may not ensure all safety critical aspects of the design. [Continues.]</div