Destructive physical analysis results of Ni/H2 cells cycled in LEO regime

Six 48-Ah individual pressure vessel (IPV) Ni/H2 cells containing 26 and 31 percent KOH electrolyte were life cycle tested in low Earth orbit. All three cells containing 31 percent KOH failed (3729, 4165, and 11,355 cycles), while those with 26 percent KOH were cycled over 14,000 times in the continuing test. Destructive physical analysis (DPA) of the failed cells included visual inspections, measurements of electrode thickness, scanning electron microscopy, chemical analysis, and measurements of nickel electrode capacity in an electrolyte flooded cell. The cycling failure was due to a decrease of nickel electrode capacity. As possible causes of the capacity decrease, researchers observed electrode expansion, rupture, and corrosion of the nickel electrode substrate, active material redistribution, and accumulation of electrochemically undischargeable active material with cycling

Comparison of electrode impedances of Pt, PtIr (10% Ir) and Ir-AIROF electrodes used in electrophysiological experiments

In tissue impedance measurements with the 4-electrode assembly, unexpected difficulties may occur because a combination of electrode impedance and stray capacitance in the array of four electrodes, can lead to serious measuring failures in the low-frequency range. An optimal solution to this problem can be obtained if the electrode impedances are frequency independent. A comparative study of the electrode impedances of Pt and PtIr electrodes and of a new electrode material (Ir-AIROF) is reported. It is shown that the impedance of Ir-AIROF electrodes is relatively low and almost frequency independent. Therefore the use of Ir-AIROF electrodes provides a solution to the problem mentioned above

Enhanced earthing performance by improved design and grounding material properties

An enhance ground electrode (E.G.E.) is a portable grounding system that acts as an additional grounding system, designed for zero potential reference points. The E.G.E could eliminate the increasing of resistance in grounding conductor as it placed next to the electrical equipment, hence the grounding conductor is shortened. A prototype of E.G.E was developed in size measuring 19.5 em x 19.5 em x 11.5 em and filled with selected grounding material, attached with a grounding electrode. Meanwhile, the grounding electrode was reviewed in terms of thermal conductivity electrode material, variation of soil resistivity with the electrode's depth, and effect on the number of grounding rods to ground resistance. The design ofthe electrode was selected based on heat dispersion that was simulated using the Finite Element Method (FEM) package. The four selected grounding materials chosen based on its resistivity value and physical composition which is; kaolin, sand, bauxite and coal. These materials were investigated using the morphology test, element composition test and correlation between water content and material resistivity test. Fabricated E.G.E was tested under lightning flashover conditions in a HV laboratory using an impulse test generator in order to validate its electrical performance and prolog life expectancy. Data obtained from laboratory tests indicated that bauxite is the best material for the proposed E.G.E system, compared to other materials by offering the lowest different percentage breakdown voltage comparable to native earth, which is around 1.27%. Besides that, bauxite gets 35% strikes during dry condition and 38% strikes during wet condition among three others material. It is hope this E.G.E sustaining a good performance as a grounding system

Origins of Large Voltage Hysteresis in High Energy-Density Metal Fluoride Lithium-Ion Battery Conversion Electrodes

Metal fluoride and oxides can store multiple lithium-ions through conversion chemistry to enable high energy-density lithium-ion batteries. However, their practical applications have been hindered by an unusually large voltage hysteresis between charge and discharge voltage-profiles and the consequent low energy efficiency (< 80%). The physical origins of such hysteresis are rarely studied and poorly understood. Here we employ in situ X-ray absorption spectroscopy (XAS), transmission electron microscopy (TEM), density-functional-theory (DFT) calculations, and galvanostatic intermittent titration technique (GITT) to first correlate the voltage profile of iron fluoride ($FeF_3$), a representative conversion electrode material, with evolution and spatial distribution of intermediate phases in the electrode. The results reveal that, contrary to conventional belief, the phase evolution in the electrode is symmetrical during discharge and charge. However, the spatial evolution of the electrochemically active phases, which is controlled by reaction kinetics, is different. We further propose that the voltage hysteresis in the $FeF_3$ electrode is kinetic in nature. It is the result of Ohmic voltage drop, reaction overpotential, and different spatial distributions of electrochemically-active phases (i.e. compositional inhomogeneity). Therefore, the large hysteresis can be expected to be mitigated by rational design and optimization of material microstructure and electrode architecture to improve the energy efficiency of lithium-ion batteries based on conversion chemistry

Experimental Characterization of Electrical Discharge Machining of Aluminum 6061 T6 Alloy using Different Dielectrics

Electrical discharge machining is a non-traditional machining method broadly employed in industries for machining of parts that have typical profiles and require great accuracy. This paper investigates the effects of electrical parameters: pulse-on-time and current on three performance measures (material removal rate, microstructures and electrode wear rate), using distilled water and kerosene as dielectrics. A comparison between dielectrics for the machining of aluminum 6061 T6 alloy material in terms of performance measures was performed. Aluminum 6061 T6 alloy material was selected, because of its growing use in the automotive and aerospace industrial sectors. The experimental sequence was designed using Taguchi technique of L9 orthogonal array by changing three levels of pulse-on-time and current, and test runs were performed separately for each dielectric. The results obtained show that greater electrode wear rate (EWR) and higher material removal rate (MRR) were achieved with distilled water when compared with kerosene. These greater EWR and MRR responses can be attributed to the early breakage of the weak oxide and carbide layers formed on the tool and alloy material surfaces, respectively. The innovative contributions of this study include, but are not limited to, the possibility of machining of aluminum 6061 T6 alloy with graphite electrode to enhance machinability and fast cutting rate employing two different dielectrics.Peer reviewe

Eco-Efficient Synthesis of LiFePO4 with Different Morphologies for Li-Ion Batteries

LiFePO4 is presently the most studied electrode material for battery applications. It can be prepared via solution, although it requires well-controlled pH conditions to master the iron valence state in the newly created material. Here we report its synthesis via the use of "latent bases" capable of releasing a nitrogen base upon heating. This way of controlling the reaction pH enables, in the absence of excess Li, the preparation of Fe+3-free LiFePO4 powders having various morphologies and showing good electrochemical performance. This approach is shown to offer great opportunities for the low-temperature synthesis of various electrode materials

Polyisoprene Captured Sulfur Nanocomposite Materials for High-Areal-Capacity Lithium Sulfur Battery

A polyisoprene-sulfur (PIPS) copolymer and nano sulfur composite material (90 wt % sulfur) is synthesized through inverse vulcanization of PIP polymer with micrometer-sized sulfur particles for high-areal-capacity lithium sulfur batteries. The polycrystalline structure and nanodomain nature of the copolymer are revealed through high-resolution transmission electron microscopy (HRTEM). PIP polymer is also used as binders for the electrode to further capture the dissovlved polysulfides. A high areal capacity of ca. 7.0 mAh/cm2 and stable cycling are achieved based on the PIPS nanosulfur composite with a PIP binder, crucial to commercialization of lithium sulfur batteries. The chemical confinement both at material and electrode level alleviates the diffusion of polysulfides and the shuttle effect. The sulfur electrodes, both fresh and cycled, are analyzed through scanning electron microscopy (SEM). This approach enables scalable material production and high sulfur utilization at the cell level

Wide temperature range electronic device with lead attachment

A electronic device including lead attachment structure which permits operation of the devices over a wide temperature range is reported. The device comprises a core conductor having a thin coating of metal thereon whereby only a limited amount of coating material is available to form an alloy which bonds the core conductor to the device electrode, the electrode composition thus being affected only in the region adjacent to the lead

The development of insulated electrocardiogram electrodes

An integrated system was developed, consisting of an insulated electrode and an impedance transformer, which can be used for the acquisition of electrocardiographic data. The electrode consists of a thin layer of dielectric material deposited onto a silicon substrate. The impedance transformer is an operational amplifier used in the unity gain configuration. Both electrode and impedance transformer are contained in a plastic housing identical to that used with the NASA Apollo-type electrode. The lower cut off frequency of the electrode system is between 0.01 and 1.0 Hz, depending on the dielectric used and its thickness. Clinical quality electrocardiograms were obtained with these electrodes