Material removal investigation in bonnet polishing of CoCr alloy

The manufacture of orthopaedic joint bearings surfaces requires exceptionally high levels of control of not only the surface finish but also the surface form. In the case of hip joints, the form of femoral head should be controlled to within ± 50ìm from a given diameter. It has been shown that a better form control of bearing component could enhance clearances creating the correct volume of lubrication to fill the bearing surface gap and reduce wear particle generation. This element is especially critical for the new generation non-spherical head designs. Bonnet polishing which is used successfully in the area of optics is potentially an excellent finishing process to control the form and finish of artificial joints. In the process of form control polishing an “influence function” which defines the material removal rate is of vital importance in developing a corrective polishing procedure. However, the effects of polishing parameters (such as precess angle, head speed, tool pressure and tool offset) on influence function are not very clear for CoCr alloys. These elements must be assessed if a deterministic polishing process is to be developed. Therefore, it is of paramount importance to understand the contribution of each polishing factors to influence function and consequent part polishing. This study has investigated the effects of polishing parameters on influence function, including geometric size and volumetric material removal rate (MRR). The experimental results indicate that the polishing parameter of precess angle and tool offset affect the geometric size of influence function significantly; the polishing parameter of head speed and tool pressure affect the geometric size of influence function to a lesser degree; the polishing parameter of precess angle, head speed and tool offset affect MRR greatly

The application of Taguchi approach to optimise the processing conditions on bonnet polishing of CoCr

This paper applied the Taguchi approach to investigate the effects of each polishing parameter and obtain the optimal processing conditions for CoCr alloy polishing. The polishing medium was 1µm diamond paste with Microcloth(polishing cloth). Surface finish parameter Sa was chosen as criterion for optimization. The experimental result indicates that the optimal polishing condition for CoCr alloy polishing is 5deg of precess angle, 800 rpm of head speed, 0.2mm of tool offset and 1.5 bar of tool pressure. With this optimal condition, a confirmatory experiment was conducted. The surface roughness Sa reduced from initial 24nm to 7nm and reduction ratio was 72.5% which was very close to the estimated ratio 64%

Single-particle subband structure of Quantum Cables

We proposed a model of Quantum Cable in analogy to the recently synthesized coaxial nanocable structure [Suenaga et al. Science, 278, 653 (1997); Zhang et al. ibid, 281, 973 (1998)], and studied its single-electron subband structure. Our results show that the subband spectrum of Quantum Cable is different from either double-quantum-wire (DQW) structure in two-dimensional electron gas (2DEG) or single quantum cylinder. Besides the double degeneracy of subbands arisen from the non-abelian mirrow reflection symmetry, interesting quasicrossings (accidental degeneracies), anticrossings and bundlings of Quantum Cable energy subbands are observed for some structure parameters. In the extreme limit (barrier width tends to infinity), the normal degeneracy of subbands different from the DQW structure is independent on the other structure parameters.Comment: 12 pages, 9 figure