Investigation on the corrosion resistance of 3003 aluminum alloy in acidic salt spray under different processing states

3003 aluminum alloy exhibits commendable corrosion resistance, ease of processing, and good formability, rendering it extensively utilized across many industrial sectors. In this study, the corrosion behavior of 3003 aluminum alloy in a homogenized state and after hot extrusion deformation in an acidic salt spray environment for different times was studied. The microstructure of the 3003 aluminum alloy in the homogenized state and after hot extrusion was characterized using scanning electron microscopy (SEM), optical microscope (OM), laser scanning confocal microscope (LSCM) etc., while electrochemical methods were employed to study the difference in corrosion resistance between these two states. The results show that corrosion pits on the surface of the homogenized 3003 aluminum alloy increase with time, and corrosion extends along the second phase arrangement, while the hot extruded 3003 aluminum alloy mainly exhibits corrosion pit extension. The grain size of the homogenized 3003 aluminum alloy is larger than that of the hot extruded state, and the second phase is distributed in a reticular pattern. Hot extrusion deformation ensures not only a uniform distribution of the second phase in the 3003 aluminum alloy but also a reduced grain size, an increased grain boundary density, a heightened electrochemical activity in acidic environments, and an augmented pitting density. Compared with the homogenized 3003 aluminum alloy, the pitting density, maximum pitting depth, and weight loss of the hot extruded state are increased

Corrosion behavior of homogenized and extruded 1100 aluminum alloy in acidic salt spray

The 1100 aluminum alloy has been widely used in many industrial fields due to its high specific strength, fracture toughness, excellent thermal conductivity, and corrosion resistance. In this study, the corrosion behavior of the homogenized and hot-extruded 1100 aluminum alloy in acid salt spray environment for different time was studied. The microstructure of the 1100 aluminum alloy before and after corrosion was characterized by an optical microscope (OM), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and a laser scanning confocal microscope (LSCM). The difference in corrosion resistance between the homogenized and extruded 1100 aluminum alloy was analyzed via the electrochemical method. The results indicate that after hot extrusion at 400 °C, the microstructure of the 1100 aluminum alloy changes from an equiaxed crystal structure with (111) preferentially distributed in a fibrous structure with (220) preferentially distributed. There was no obvious dynamic recrystallization occurring during extrusion, and the second-phase particles containing Al-Fe-Si were coarse and unevenly distributed. With the increase in corrosion time, corrosion pits appeared on the surface of the 1100 aluminum alloy, and a corrosion product layer was formed on the surface of the homogenized 1100 aluminum alloy, which reduced the corrosion rate. After 96 h of corrosion, the CPR of the extruded samples was 0.619 mm/a, and that of the homogenized samples was 0.442 mm/a. The corrosion resistance of the extruded 1100 aluminum alloy was affected by the microstructure and the second phase, and no protective layer of corrosion products was formed on the surface, resulting in a faster corrosion rate and deeper corrosion pits

Hot deformation behavior and processing maps of an as-cast Al-5Mg-3Zn-1Cu (wt%) alloy

One of the key issues limiting the application of Al-Mg-Zn-Cu alloys in the automotive industry is forming at a low cost. Isothermal uniaxial compression was accomplished in the range of 300–450 °C, 0.001–10 s−1 to study the hot deformation behavior of an as-cast Al-5.07Mg-3.01Zn-1.11Cu-0.01Ti alloy. Its rheological behavior presented characteristics of work-hardening followed by dynamic softening and its flow stress was accurately described by the proposed strain-compensated Arrhenius-type constitutive model. Three-dimensional processing maps were established. The instability was mainly concentrated in regions with high strain rates or low temperatures, with cracking being the main instability. A workable domain was determined as 385–450 °C, 0.001–0.26 s−1, in which dynamic recovery (DRV) and dynamic recrystallization (DRX) occurred. As the temperature rose, the dominant dynamic softening mechanism shifted from DRV to DRX. The DRX mechanisms transformed from continuous dynamic recrystallization (CDRX), discontinuous dynamic recrystallization (DDRX), and particle-stimulated nucleation (PSN) at 350 °C, 0.1 s−1 to CDRX and DDRX at 450 °C, 0.01 s−1, and eventually to DDRX at 450 °C, 0.001 s−1. The eutectic T-Mg32(AlZnCu)49 phase facilitated DRX nucleation and did not trigger instability in the workable domain. This work demonstrates that the workability of as-cast Al-Mg-Zn-Cu alloys with low Zn/Mg ratios is sufficient for hot forming

High temperature deformation behavior of permanent casting AZ91 alloy with and without Sb addition

The elevated temperature deformation behavior of permanent cast magnesium alloy AZ91 with and without Sb addition has been investigated using slow strain rate (5.0 × 10 −4 s −1 ) elevated temperature tensile and constant load creep testing at 150 • C and 50 MPa. The alloy with 0.4 wt% Sb showed a higher elevated temperature tensile strength and creep resistance due to the formation of thermal stable Mg 3 Sb 2 precipitates and a smaller microstructure as well as the suppressing of the discontinuous precipitation. Plastic deformation of AZ91 based alloys is determined by motion of dislocation in basal plane and non-basal slip systems. The dislocation motion in a slip system is influenced by temperature, precipitates and other lattice defects. Dislocations jog, grain boundaries and/or precipitates are considered as obstacles for moving dislocations. The (0112) deformation twinning were founded in the creep process by TEM. Cross slip of dislocations was taken into account as the main softening mechanism for permanent cast AZ91 alloy during elevated temperature deformation process. C 2002 Kluwer Academic Publisher

Grain Refinement Mechanisms of TiC0.5N0.5 Nanoparticles in Aluminum

In this study, TiC0.5N0.5 nanoparticles (NPs) are shown to induce a remarkable grain refinement of aluminum at various cooling rates. The grain refinement mechanisms are systematically investigated by microstructure observation, edge-to-edge matching (E2EM) model prediction, and first-principles calculations. The experimental results suggest that as the cooling rates increase from 10 K/s to 70 K/s, a transition from intergranular to intragranular distribution of NPs occurs and the Al/TiC0.5N0.5 interface varies from incoherent to coherent. Based on the E2EM analysis combined with first-principles calculation, it is found that TiC0.5N0.5 can act as a potent nucleant for the heterogeneous nucleation of α-Al. By analyzing the NP effects on the nucleation and growth of α-Al, the grain growth restriction and nucleation promotion mechanisms are proposed to elucidate the refinement phenomena at low and high cooling conditions, respectively

Effect of Ce on the Microstructure and Corrosion Resistance of Al-5Mg-3Zn-1Cu Alloy

The effects of different Ce content on the microstructure and corrosion resistance of Al-5Mg-3Zn-1Cu alloy in metal mold gravity casting were studied in this paper. The microstructure of the alloy was characterized by scanning electron microscope (SEM) and X-Ray diffractometer (XRD). The corrosivity of all alloys in 3.5 wt.%NaCl solution was studied by electrochemical and immersion corrosion techniques. The results show that the microstructure of the alloy is mainly composed of α-Al, T phase, and Al2Cu phase. Ce can refine the organization of the alloy, but when the addition of Ce is higher than 0.25 wt.%, a massive Ce-rich phase appears in the alloy. The results of a potential polarization test show that the corrosion potential of the alloy increases obviously from −1.253 V to −1.193 V with the increase in Ce content in the alloy

Influence of Grain Size and Texture on the Yield Strength of Mg Alloys Processed by Severe Plastic Deformation

Severe plastic deformation (SPD) has been widely employed to refine the grain size of Mg alloys, with the main objective to improve the strength and ductility of Mg alloys, since the well-known Hall-Petch equation suggests that a decreased grain size leads to an increased yield strength. However, the yield strength of Mg alloys processed by SPD is often decreased even though the grain size is effectively reduced. The abnormal flow behavior in Mg alloys processed by SPD has attracted great attention although this mechanism is still unclear, due to its complex and extensive influence factors. In this paper, the relationships between the processing conditions, grain refinement, and mechanical properties of the SPD treated Mg alloys are reviewed, with the emphasis on the effects of grain size and texture on the yield strength

Microstructure and texture characteristics of ZK60 Mg alloy processed by cyclic extrusion and compression

The microstructure and crystallographic texture characteristics of an extruded ZK60 Mg alloy subjected to cyclic extrusion and compression (CEC) up to 8 passes at 503 K were investigated. The local crystallographic texture, grain size and distribution, and grain boundary character distributions were analyzed using high-resolution electron backscatter diffraction (EBSD). The results indicate that the microstructure is refined significantly by the CEC processing and the distributions of grain size tend to be more uniform with increasing CEC pass number. The fraction of low angle grain boundaries (LAGBs) decreases after CEC deformation, and a high fraction of high angle grain boundaries (HAGBs) is revealed after 8 passes of CEC. Moreover, the initial fiber texture becomes random during CEC processing and develops a new texture

Finite element analysis of strain distribution in ZK60 Mg alloy during cyclic extrusion and compression

Finite element method was used to study the strain distribution in ZK60 Mg alloy during multi-pass cyclic extrusion and compression (CEC). In order to optimize the CEC processing, the effects of friction condition and die geometry on the distribution of total equivalent plastic strain were investigated. The results show that the strain distributions in the workpieces are inhomogeneous after CEC deformation. The strains of the both ends of the workpieces are lower than that of the center region. The process parameters have significant effects on the strain distribution. The friction between die and workpiece is detrimental to strain homogeneity, thus the friction should be decreased. In order to improve the strain homogeneity, a large corner radius and a low extrusion angle should be used