Local and global electrochemical impedances applied to the corrosion behaviour of an AZ91 magnesium alloy

The electrochemical behaviour of an AZ91 magnesium alloy was investigated in a low aggressive medium by means of local and global electrochemical impedance measurements. The results were compared to those obtained on a pure magnesium sample. It was possible to show the individual contribution of each phase constituting the alloy, and it was observed that the corrosion mechanism of the two phases was the same, controlled by the Mg dissolution. However, local impedance diagrams clearly indicated that the kinetics dissolution of the b-phase was slower than that of the a-phase, which was in good agreement with SEM observations

Galvanic coupling between copper and aluminium in a thin-layer cell

The Al/Cu coupling was investigated in a thin-layer cell formed by a large Cu electrode and an Al microelectrode embedded in an insulator placed above the Cu electrode. By using a scanning electrochemical microscope (SECM) the thickness of the thin layer was perfectly controlledwith a precision in the micrometer range. A copper deposit on an electrochemical quartz crystal microbalance (EQCM) was also used as SECM substrate to quantify the copper dissolution rate. It was shown that such an experimental set-up allows to mimic the galvanic corrosion of intermetallic particles embedded in the aluminium matrix of the 2XXX series aluminium alloys. The combination of the SECM and the EQCM permitted the evaluation of the corrosion rate of copper at the corrosion potential of the 2024 Al alloy, whereas cyclic voltammetry performed on the SECM tip indicated the enrichment in Cu2+ ions in the thin electrolyte layer

Local Electrochemical Measurements in Bipolar Experiments for Corrosion Studies

In this work, the local potential and local current were measured with paired Ag/AgCl reference microelectrodes during the corrosion of a 304L stainless-steel (304L SS) sample in bipolar experiments. During a single experiment, it was possible to investigate both the anodic and cathodic domains corresponding to the corrosion of the stainless steel. From these local measurements in non-contact mode, the current/potential curve was obtained, revealing the different reactivities of the 304L SS sample, over a large potential range. The polarisation curve was similar to that usually obtained in a classical three-electrode configuration

Localized approach to galvanic coupling in an aluminum–magnesium system

The corrosion behavior of a pure aluminum/pure magnesium couple in a weakly conductive sodium sulfate solution was investigated. Potential and current distributions on the surface of the model couple at the beginning of immersion were obtained by solving the Laplace equation using a finite element method algorithm. Magnesium acted as the anode of the system while oxygen and water were reduced on aluminum. Calculations predicted a large current peak at the Al/Mg interface related to a local increase in both Mg dissolution and oxygen and water reduction on aluminum, leading to a local pH increase. Optical and scanning electron microscope observations confirmed the strong dissolution of magnesium concomitantly with depassivation of aluminum at the Al/Mg interface. Local electrochemical impedance spectroscopy showed the detrimental effects of the galvanic coupling both on aluminum and magnesium

Constant-Phase-Element Behavior Caused by Coupled Resistivity and Permittivity Distributions in Films

A recent proposed model showed that the impedance of a film with a uniform permittivity and a resistivity that varies along its thickness according to a power-law is in the form of a constant phase element (CPE). This model is further considered in order to assess the effect of non-uniform permittivity profiles. It is shown that a power-law permittivity profile is also compatible with a CPE behavior when resistivity and permittivity vary in opposite ways along the film thickness. This work shows that, for important classes of materials which show CPE behavior, relaxation of the assumption of a uniform permittivity does not alter the conclusions developed in the earlier work, and the formula relating film properties to CPE parameters is shown to apply

Galvanic Coupling Between Pure Copper and Pure Aluminum Experimental Approach and Mathematical Model

The corrosion behavior of a pure aluminum/pure copper couple in a weakly conductive sulfate solution was investigated. Potential and current distributions on the surface of the model couple at the beginning of immersion were obtained by solving the Laplace equation using a finite element method (FEM) algorithm. The potential distribution predicted by the calculations was checked using a Ag/AgCl microreference electrode. A good agreement was found between experimental and theoretical results. It was shown that the reaction occurring at the copper electrode was oxygen reduction, while aluminum remote from the Al/Cu interface remained in the passive state. Moreover, calculations predicted a large cathodic current, related to an increase in oxygen reduction, restricted to copper at the Al/Cu interface. This led to a local pH increase reaching values higher than 9, allowing the dissolution of aluminum to occur close to the interface. Combining these data with optical and scanning electron microscope observations after 24 h of immersion in the sodium sulfate solution allowed a three-step mechanism to be proposed to explain the corrosion damage, and particularly the presence of a copper deposit on the aluminum surface, some distance from the Al/Cu interface, a phenomenon currently observed in commercial copper-rich aluminum alloys

Simulating the galvanic coupling between S-Al2CuMg phase particles and the matrix of 2024 aerospace aluminium alloy

Study of the corrosion behaviour of a magnetron sputtered Al–Cu/Al–Cu–Mg model alloy couple in sulphate solutions has been undertaken to gain insight into the galvanic coupling between the matrix and SAl2CuMg particles in the 2024 aluminium alloy (AA2024). Polarisation curves and local electrochemical impedance spectroscopy measurements (LEIS) were performed on the individual alloys and on the model alloy couple. SEM enabled correlation of electrochemical phenomena to the observed damage. The corrosion behaviour of the sputtered alloys was shown to be representative of the AA2024, with the Al–Cu–Mg alloy part undergoing localised corrosion and the Al–Cu alloy part remaining passive

An Impedance Investigation of the Mechanism of Pure Magnesium Corrosion in Sodium Sulfate Solutions

The corrosion behavior of pure magnesium in sodium sulfate solutions was investigated using voltammetry and electrochemical impedance spectroscopy with a rotating disk electrode. The analysis of impedance data obtained at the corrosion potential was consistent with the hypothesis that Mg corrosion is controlled by the presence of a very thin oxide film, probably MgO, and that the dissolution occurs at film-free spots only. This hypothesis was substantiated both by the superposition of the EIS diagrams, obtained for different immersion times and for two Na2SO4 concentrations once normalized, and by use of scanning electrochemical microscopy in the ac mode to sense the local conductivity of the material. On the basis of the electrochemical results, a model was proposed to describe magnesium corrosion at the open-circuit potential. Simulation of the impedance diagrams was in good agreement with the experimental results

The Apparent Constant-Phase-Element Behavior of an Ideally Polarized Blocking Electrode

Two numerical methods were used to calculate the influence of geometry-induced current and potential distributions on the impedance response of an ideally polarized disk electrode. A coherent notation is proposed for local and global impedance which accounts for global, local, local interfacial, and both global and local ohmic impedances. The local and ohmic impedances are shown to provide insight into the frequency dispersion associated with the geometry of disk electrodes. The high-frequency global impedance response has the appearance of a constant-phase element CPE but can be considered to be only an apparent CPE because the CPE exponent is a function of frequency

The Apparent Constant-Phase-Element Behavior of a Disk Electrode with Faradaic Reactions

Geometry-induced current and potential distributions modify the global impedance response of a disk electrode subject to faradaic reactions. The problem was treated for both linear and Tafel kinetic regimes. The apparent capacity of a disk electrode embedded in an insulating plane was shown to vary considerably with frequency. At frequencies above the characteristic frequency for the faradaic reaction, the global impedance response has a quasi-constant-phase element (CPE) character, but with a CPE coefficient alpha that is a function of both dimensionless frequency K and dimensionless current density J. For small values of J, alpha approached unity, whereas, for larger values of J, alpha reached values near 0.78. The calculated values of alpha are typical of those obtained in impedance measurements on disk electrodes. For determining the interfacial capacitance, the influence of current and potential distributions on the impedance response cannot be neglected, even if the apparent CPE exponent alpha has values close to unity. Several methods taken from the literature were tested to determine their suitability for extracting interfacial capacitance values from impedance data on disk electrodes. The best results were obtained using a formula which accounted for both ohmic and charge-transfer resistances