Development of a novel color inhomogeneity test method for injection molded parts

Abstract Nowadays most research and development concerning injection molded products are focused on their mechanical properties although visual appeal plays an even more important role on the market. There are several standards and recommendations for the testing of mechanical properties, but appearance cannot be quantified easily. The visual aspects are almost completely neglected, and there is not a commonly accepted method for measuring color inhomogeneity. The appearance and color homogeneity of injection molded parts depends on the coloring method itself, the applied technology and several other conditions. The method used nowadays to evaluate color inhomogeneity is based on visual inspection by humans. This research focuses on developing a new and automated method that can replace visual inspection. The functionality and precision of the new method and software have been tested and compared with visual inspection to prove its applicability

Using Factorial Design Methodology to Assess PLA-g-Ma and Henequen Microfibrillated Cellulose Content on the Mechanical Properties of Poly(lactic acid) Composites

In this work, a 22 factorial design was used to study the effect of microfibrillated henequen cellulose fibers (HENCEL) and PLA-g-MA coupling agent contents on the tensile, flexural, and impact mechanical properties and the heat deflection temperature (HDT) of biodegradable PLA composites. The results show that the principal effects of HENCEL and MA are statistically significant for the tensile, flexural, HDT, and impact strength properties of PLA composites. Regarding the interactions between the principle effects, MA-HENCEL, there are differences with respect to the mechanical property; for example, for tensile and flexural mechanical properties, there is a synergistic effect between MA and HENCEL, whereas for HDT and impact strength there is not any. The micromechanical analysis shows an excellent agreement between the measured and the estimated values for both the composite tensile strength and the elastic modulus and only slight deviations were noticed for high microfibrillated cellulose fibers content. The morphological analysis via SEM indicated that the addition of PLA-g-MA improved the fiber-matrix adhesion because of the HENCEL unbounding and pull-out decreases from the PLA matrix. The use of appropriate values of matrix strength and stiffness and considering the improved fiber-matrix adhesion of the coupling agent yield a good agreement between experimental and estimated values

The analysis of injection molding defects caused by gate vestiges

Issues of product safety are the most serious problems of an injection molded product due to their risk to human health. Such a safety problem can be the needle-shaped vestige at the gate zone of injection molded products, called a gate vestige. Only observations of the formation of gate vestiges can be found in the literature, but the processing parameters influencing their dimensions, especially their height have not been studied yet. Our goal was to study the effect of various injection molding processing parameters and gate constructions on gate vestige formation