Recycling mine tailings in chemically bonded ceramics:a review

Abstract Mine tailings account for most of the environmental incidents related to the extractive industry, with risks increasing due to steadily rising tonnage of low-grade ore and extreme weather events. Recycling of tailings in raw-material-intensive applications presents an interesting alternative to costly tailings management with associated restoration efforts. Chemically bonded ceramics may offer a route to upgrading mine tailings into raw materials for ceramics. In this review such chemically bonded ceramic methods that may be used to recycle mine tailings as raw materials, are reviewed while focusing in particular on two methods: 1) geopolymerization/alkali activation and 2) chemically bonded phosphate ceramics. The aim of the review is not to give exhaustive review on the wide topic, but to scope the required boundary conditions that need to be met for such utilization. According to the findings, alkali activation has been studied for 28 separate silicate minerals in the scientific literature, and presents a viable method, which is already in commercial use in calcium-rich cement-like binder applications. Phosphate bonding literature is more focused on phosphate containing minerals and waste encapsulation. Very little work has been done on low-calcium tailings utilization with either technology, and more knowledge is needed on the effect of different pre-treatment methods to increase reactivity of mine tailings in chemically bonded ceramics

Valorization of Finnish mining tailings for use in the ceramics industry

Abstract The present study valorized Finnish mining tailings waste to identify opportunities for the use of ceramics technologies. On the basis of their mineralogical and chemical contents, the five selected tailings wastes represented felsic mining tailings (FMT) rich in quartz and alkali feldspars, mining tailings dominated by Mg- and Fe-bearing minerals (MgFeMT), and mining tailings rich in carbonate minerals (CMT). Preliminary pilot studies indicated that the FMT materials are potential secondary raw materials for mullite-type ceramics. An Al additive was needed, since the Al₂O₃ content of the studied tailings was too low for mullitization. In addition, carbonate-bearing tailings with Ca silicates can be applicable for chemically bonded phosphate ceramic (CBPC) synthesis. Based on a literature review, FMT are viable source materials for the production of geopolymers, but a high initial Si:Al ratio (in quartz-rich FMT) may lead to partial geopolymerization. Preliminary results from the geopolymerization of pre-heated phlogopite mica mixed with metakaolin gave promising findings, with the formation of a geopolymer having good compressive strength. The findings support the viability of MgFeMT materials rich in phlogopite mica for the production of alkali-activated ceramic